Industrial Assessment Centers

Assessment #UD0595


Assessment Year 2000
SIC 2087
SIC Description Flavoring Extracts And Syrups, Nec
NAICS
NAICS Description
Principal Product flavoring extracts and syrups
Sales $ 46,000,000
# of Employees 120
Plant Area (Sq.Ft.) 65,000
Annual Production 52,000,000 Pounds
Production Hrs. Annual 6,732
Location (State) OH
Yearly Energy Cost $ 439,065

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,470,692 kWh $ 118,003 $ 0.022 /kWh

- Demand Charge

8,700 kW $ 121,974 $ 14.02 /kW

- Electricity Fees

- $ 0 -

Natural Gas

54,671 MMBtu $ 199,088 $ 3.64 /MMBtu

TOTAL ENERGY

110,746 MMBtu $ 439,065 $ 3.96 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

19,930 kWh
0 kWh
$ 520
$ 0
0.44 %
0.00 %
$ 0.022 /kWh

- Demand Charge

40 kW
0 kW
$ 555
$ 0
0.46 %
0.00 %
$ 14.02 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,514 MMBtu
0 MMBtu
$ 5,511
$ 0
2.77 %
0.00 %
$ 3.64 /MMBtu

TOTAL ENERGY

1,718 MMBtu
0 MMBtu
$ 6,586
$ 0
1.50 %
0.00 %
$ 3.96 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL 4.3220 N $ 0 $ 330,000 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

1,000,000 lbs $ 330,000 $ 0 /lbs

TOTAL WASTE

- $ 330,000 -
02 view
details
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK 4.1110 N $ 106,000 $ 96,096 1.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 96,096 -

TOTAL PRODUCTON

- $ 96,096 -
03 view
details
CONDENSE OPERATION INTO ONE BUILDING 4.5120 N $ 5,000 $ 14,451 0.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 11,781 -

Administrative Changes

- $ 375 -

Ancillary Material Cost

- $ 2,295 -

TOTAL PRODUCTON

- $ 14,451 -
04 view
details
REDUCE SCRAP PRODUCTION 3.1192 N $ 20,400 $ 11,016 1.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Product

- $ 11,016 -

TOTAL PRODUCTON

- $ 11,016 -
05 view
details
RECOVER HEAT FROM HOT WASTE WATER 2.2446 N $ 2,000 $ 8,851 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,514 MMBtu $ 5,511 $ 3.64 /MMBtu

TOTAL ENERGY

1,514 MMBtu $ 5,511 -

Water Disposal

2,059,992 Gal $ 2,678 $ 0 /Gal

TOTAL WASTE

- $ 2,678 -

Ancillary Material Cost

- $ 662 -

TOTAL PRODUCTON

- $ 662 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 846 $ 1,230 0.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,930 kWh $ 520 $ 0.022 /kWh

- Demand Charge

40 kW $ 555 $ 14.02 /kW

TOTAL ENERGY

204 MMBtu $ 1,075 -

Administrative Changes

- $ 155 -

TOTAL PRODUCTON

- $ 155 -