Industrial Assessment Centers

Assessment #UD0586


Assessment Year 2000
SIC 2026
SIC Description Fluid Milk
NAICS
NAICS Description
Principal Product Food products
Sales $ 75,000,000
# of Employees 190
Plant Area (Sq.Ft.) 100,000
Annual Production 364,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) OH
Yearly Energy Cost $ 611,762

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

7,073,857 kWh $ 230,401 $ 0.033 /kWh

- Demand Charge

15,696 kW $ 288,179 $ 18.36 /kW

- Electricity Fees

- $ 0 -

Natural Gas

26,022 MMBtu $ 93,182 $ 3.58 /MMBtu

TOTAL ENERGY

98,529 MMBtu $ 611,762 $ 6.21 /MMBtu

Water Disposal

50,557,091 Gal $ 231,545 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

91,149 kWh
72,978 kWh
$ 2,062
$ 1,679
0.89 %
0.73 %
$ 0.033 /kWh

- Demand Charge

209 kW
156 kW
$ 4,704
$ 3,504
1.63 %
1.22 %
$ 18.36 /kW

- Electricity Fees

- $ -9,967
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 3.58 /MMBtu

TOTAL ENERGY

934 MMBtu
748 MMBtu
$ -3,201
$ 5,183
-0.52 %
0.85 %
$ 6.21 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
MODIFY PROCESS TO REDUCE MATERIAL USE/COST 4.1310 N $ 340,000 $ 454,896 0.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 219,024 -

Primary Product

- $ 235,872 -

TOTAL PRODUCTON

- $ 454,896 -
02 view
details
MINIMIZE CONTAMINATION OF WATER BEFORE TREATMENT 3.4131 N $ 350,000 $ 99,635 3.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ -9,967 -

TOTAL ENERGY

0 MMBtu $ -9,967 -

Personnel Changes

- $ -12,012 -

Administrative Changes

- $ 148,134 -

Ancillary Material Cost

- $ -26,520 -

TOTAL PRODUCTON

- $ 109,602 -
03 view
details
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK 4.1110 N $ 5,000 $ 96,665 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Increase in Production

- $ 96,665 -

TOTAL PRODUCTON

- $ 96,665 -
04 view
details
MINIMIZE WATER USAGE 3.4151 I $ 298 $ 18,654 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Consumption

- $ 18,654 -

TOTAL PRODUCTON

- $ 18,654 -
05 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 5,183 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

72,978 kWh $ 1,679 $ 0.033 /kWh

- Demand Charge

156 kW $ 3,504 $ 18.36 /kW

TOTAL ENERGY

748 MMBtu $ 5,183 -
06 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 N $ 0 $ 1,583 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,171 kWh $ 383 $ 0.033 /kWh

- Demand Charge

53 kW $ 1,200 $ 18.36 /kW

TOTAL ENERGY

186 MMBtu $ 1,583 -