Industrial Assessment Centers

Assessment #UD0578


Assessment Year 1999
SIC 2035
SIC Description Pickles, Sauces, And Salad Dressings
NAICS
NAICS Description
Principal Product mustard and horseradish condiments
Sales $ 12,000,000
# of Employees 75
Plant Area (Sq.Ft.) 70,000
Annual Production 480,000 Pieces
Production Hrs. Annual 4,862
Location (State) OH
Yearly Energy Cost $ 170,649

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,341,735 kWh $ 128,824 $ 0.096 /kWh

- Demand Charge

3,900 kW $ 0 $ 0.00 /kW

- Electricity Fees

- $ 0 -

Natural Gas

8,807 MMBtu $ 41,825 $ 4.75 /MMBtu

TOTAL ENERGY

22,560 MMBtu $ 170,649 $ 7.56 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

277,549 kWh
0 kWh
$ 13,821
$ 0
10.73 %
0.00 %
$ 0.096 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 0.00 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,697 MMBtu
1,697 MMBtu
$ 8,147
$ 8,147
19.48 %
19.48 %
$ 4.75 /MMBtu

TOTAL ENERGY

4,542 MMBtu
1,697 MMBtu
$ 21,968
$ 8,147
12.87 %
4.77 %
$ 7.56 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE 4.5150 I $ 26,940 $ 323,997 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 65,520 -

Administrative Changes

- $ 258,477 -

TOTAL PRODUCTON

- $ 323,997 -
02 view
details
DEVELOP STANDARD OPERATING PROCEDURES 4.6250 N $ 0 $ 26,052 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 5,850 -

Administrative Changes

- $ 20,202 -

TOTAL PRODUCTON

- $ 26,052 -
03 view
details
INSTALL EQUIPMENT TO MOVE PRODUCT 4.4450 I $ 8,600 $ 19,500 0.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 19,500 -

TOTAL PRODUCTON

- $ 19,500 -
04 view
details
USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS 2.2444 I $ 3,000 $ 17,671 0.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,697 MMBtu $ 8,147 $ 4.75 /MMBtu

TOTAL ENERGY

1,697 MMBtu $ 8,147 -

Water Disposal

3,166,504 Gal $ 9,524 $ 0 /Gal

TOTAL WASTE

- $ 9,524 -
05 view
details
USE POWER DURING OFF-PEAK PERIODS 2.3137 N $ 0 $ 8,867 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

71,219 kWh $ 8,867 $ 0.096 /kWh

TOTAL ENERGY

730 MMBtu $ 8,867 -
06 view
details
METER RECYCLED WATER (TO REDUCE SEWER CHARGES) 3.4116 I $ 0 $ 5,242 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

3,111,896 Gal $ 5,242 $ 0 /Gal

TOTAL WASTE

- $ 5,242 -
07 view
details
USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS 3.3122 N $ 6,750 $ 3,939 1.71
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

3,267,491 Gal $ 3,939 $ 0 /Gal

TOTAL WASTE

- $ 3,939 -
08 view
details
USE OPTIMUM SIZE AND CAPACITY EQUIPMENT 2.4323 N $ 13,000 $ 3,734 3.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

155,627 kWh $ 3,734 $ 0.096 /kWh

TOTAL ENERGY

1,595 MMBtu $ 3,734 -
09 view
details
UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT 2.7121 N $ 230 $ 1,220 0.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

50,703 kWh $ 1,220 $ 0.096 /kWh

TOTAL ENERGY

520 MMBtu $ 1,220 -
10 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 N $ 0 $ 1,140 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

360,000 lbs $ 2,700 $ 0 /lbs

TOTAL WASTE

- $ 2,700 -

Personnel Changes

- $ -1,560 -

TOTAL PRODUCTON

- $ -1,560 -