Industrial Assessment Centers
Assessment #UD0573
| Assessment Year | 1999 |
|---|---|
| SIC | 3365 |
| SIC Description | Aluminum Foundries |
| NAICS | |
| NAICS Description | |
| Principal Product | Aluminum castings |
| Sales | $ 27,000,000 |
| # of Employees | 300 |
| Plant Area (Sq.Ft.) | 175,000 |
| Annual Production | 5,000,000 Pounds |
| Production Hrs. Annual | 3,920 |
| Location (State) | OH |
| Yearly Energy Cost | $ 969,042 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
12,512,017 kWh | $ 264,815 | $ 0.021 /kWh |
- Demand Charge |
24,348 kW | $ 341,359 | $ 14.02 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
111,686 MMBtu | $ 362,868 | $ 3.25 /MMBtu |
TOTAL ENERGY |
239,934 MMBtu | $ 969,042 | $ 4.04 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
440,503 kWh 365,474 kWh |
$ 9,246 $ 7,672 |
3.49 % 2.90 % |
$ 0.021 /kWh |
- Demand Charge |
1,660 kW 1,432 kW |
$ 23,268 $ 20,071 |
6.82 % 5.88 % |
$ 14.02 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
11,697 MMBtu 0 MMBtu |
$ 38,016 $ 0 |
10.48 % 0.00 % |
$ 3.25 /MMBtu |
TOTAL ENERGY |
16,212 MMBtu 3,746 MMBtu |
$ 70,530 $ 27,743 |
7.28 % 2.86 % |
$ 4.04 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE | 4.6110 | I | $ 0 | $ 238,622 | 0.00 | ||||||||||||||||||||||||||||
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| 02 | view details |
RECYCLE CASTING SAND | 3.5221 | I | $ 310,000 | $ 159,120 | 1.95 | ||||||||||||||||||||||||||||
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| 03 | view details |
PREHEAT COMBUSTION AIR WITH WASTE HEAT | 2.2442 | N | $ 30,500 | $ 30,590 | 1.00 | ||||||||||||||||||||||||||||
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| 04 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 6,000 | $ 10,431 | 0.58 | ||||||||||||||||||||||||||||
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| 05 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 14,669 | $ 9,523 | 1.54 | ||||||||||||||||||||||||||||
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| 06 | view details |
USE COUNTER CURRENT RINSING TO REDUCE WASTE WATER | 3.4153 | N | $ 200 | $ 1,294 | 0.15 | ||||||||||||||||||||||||||||
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