Industrial Assessment Centers
Assessment #UD0563
| Assessment Year | 1999 |
|---|---|
| SIC | 3321 |
| SIC Description | Gray And Ductile Iron Foundries |
| NAICS | |
| NAICS Description | |
| Principal Product | ferrous metal castings |
| Sales | $ 6,000,000 |
| # of Employees | 40 |
| Plant Area (Sq.Ft.) | 100,000 |
| Annual Production | 4,200 Tons |
| Production Hrs. Annual | 2,400 |
| Location (State) | OH |
| Yearly Energy Cost | $ 447,024 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
6,550,117 kWh | $ 118,942 | $ 0.018 /kWh |
- Demand Charge |
18,456 kW | $ 258,938 | $ 14.03 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
16,075 MMBtu | $ 69,144 | $ 4.30 /MMBtu |
TOTAL ENERGY |
83,214 MMBtu | $ 447,024 | $ 5.37 /MMBtu |
Water Disposal |
7,019,719 Gal | $ 19,396 | $ 0 /Gal |
Solid Waste (non-haz) |
6,912,000 lbs | $ 64,600 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
558,617 kWh 558,617 kWh |
$ 11,730 $ 11,730 |
9.86 % 9.86 % |
$ 0.018 /kWh |
- Demand Charge |
3,461 kW 1,313 kW |
$ 48,565 $ 18,429 |
18.76 % 7.12 % |
$ 14.03 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
500 MMBtu 0 MMBtu |
$ 2,151 $ 0 |
3.11 % 0.00 % |
$ 4.30 /MMBtu |
TOTAL ENERGY |
6,226 MMBtu 5,726 MMBtu |
$ 62,446 $ 30,159 |
13.97 % 6.75 % |
$ 5.37 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Solid Waste (non-haz) |
6,912,000 lbs 0 lbs |
$ 13,484 $ 0 |
20.87 % 0.00 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
MODIFY PROCESS TO REDUCE MATERIAL USE/COST | 4.1310 | N | $ 4,400 | $ 29,762 | 0.15 | ||||||||||||||||||||||||||||||||
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| 02 | view details |
ELIMINATE/REDUCE AN OPERATION | 3.1161 | N | $ 6,648 | $ 30,000 | 0.22 | ||||||||||||||||||||||||||||||||
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| 03 | view details |
USE / PURCHASE OPTIMUM SIZED COMPRESSOR | 2.4226 | I | $ 31,000 | $ 26,365 | 1.18 | ||||||||||||||||||||||||||||||||
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| 04 | view details |
USE DEMAND CONTROLLER OR LOAD SHEDDER | 2.3191 | N | $ 3,000 | $ 20,536 | 0.15 | ||||||||||||||||||||||||||||||||
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| 05 | view details |
CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS | 3.2123 | N | $ 550 | $ 17,707 | 0.03 | ||||||||||||||||||||||||||||||||
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| 06 | view details |
USE SAND FOR OTHER PURPOSES (EG CONSTRUCTION FILL, COVER FOR MUNICIPAL LANDFILLS) | 3.5222 | N | $ 2,645 | $ 13,484 | 0.20 | ||||||||||||||||||||||||||||||||
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| 07 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 9,270 | $ 4,212 | 2.20 | ||||||||||||||||||||||||||||||||
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| 08 | view details |
USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE | 2.7492 | N | $ 8,471 | $ 2,880 | 2.94 | ||||||||||||||||||||||||||||||||
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