Industrial Assessment Centers
Assessment #UD0562
| Assessment Year | 1999 |
|---|---|
| SIC | 3621 |
| SIC Description | Motors And Generators |
| NAICS | |
| NAICS Description | |
| Principal Product | Metal castings for electric motors |
| Sales | $ 500,000 |
| # of Employees | 125 |
| Plant Area (Sq.Ft.) | 48,600 |
| Annual Production | 204,000 Pounds |
| Production Hrs. Annual | 3,600 |
| Location (State) | OH |
| Yearly Energy Cost | $ 103,944 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,549,824 kWh | $ 40,978 | $ 0.026 /kWh |
- Demand Charge |
334 kW | $ 56,393 | $ 168.84 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
1,333 MMBtu | $ 6,573 | $ 4.93 /MMBtu |
TOTAL ENERGY |
17,219 MMBtu | $ 103,944 | $ 6.04 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
524,619 kWh 88,511 kWh |
$ 11,536 $ 1,945 |
28.15 % 4.75 % |
$ 0.026 /kWh |
- Demand Charge |
2,305 kW 985 kW |
$ 33,110 $ 13,862 |
58.71 % 24.58 % |
$ 168.84 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
-1,856 MMBtu 0 MMBtu |
$ -9,096 $ 0 |
-138.38 % 0.00 % |
$ 4.93 /MMBtu |
TOTAL ENERGY |
3,521 MMBtu 907 MMBtu |
$ 35,550 $ 15,807 |
34.20 % 15.21 % |
$ 6.04 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS | 2.3131 | N | $ 10,000 | $ 14,767 | 0.68 | ||||||||||||||||||||
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| 02 | view details |
USE POWER DURING OFF-PEAK PERIODS | 2.3137 | I | $ 0 | $ 10,130 | 0.00 | ||||||||||||||||||||
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| 03 | view details |
REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES | 4.6520 | N | $ 4,000 | $ 4,200 | 0.95 | ||||||||||||||||||||
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| 04 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 1,040 | $ 5,677 | 0.18 | ||||||||||||||||||||
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| 05 | view details |
FILTER AND REUSE HYDRAULIC OIL | 3.5111 | N | $ 4,000 | $ 5,340 | 0.75 | ||||||||||||||||||||
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| 06 | view details |
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT | 2.1311 | N | $ 13,500 | $ 4,976 | 2.71 | ||||||||||||||||||||
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| 07 | view details |
RECYCLE CLEANING SOLVENT AND REUSE | 3.8143 | N | $ 4,000 | $ 2,344 | 1.71 | ||||||||||||||||||||
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| 08 | view details |
REPROCESS SPENT OILS ON SITE FOR RE-USE | 3.5112 | N | $ 3,000 | $ 2,041 | 1.47 | ||||||||||||||||||||
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