Industrial Assessment Centers

Assessment #UD0499


Assessment Year 1996
SIC 2053
SIC Description Frozen Bakery Products, Except Bread
NAICS
NAICS Description
Principal Product pies and cakes
Sales $ 7,000,000
# of Employees 70
Plant Area (Sq.Ft.) 85,000
Annual Production 2,000,000 Pieces
Production Hrs. Annual 4,500
Location (State) OH
Yearly Energy Cost $ 228,527

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,008,499 kWh $ 96,240 $ 0.032 /kWh

- Demand Charge

7,331 kW $ 88,788 $ 12.11 /kW

- Electricity Fees

- $ 0 -

Natural Gas

9,309 MMBtu $ 43,499 $ 4.67 /MMBtu

TOTAL ENERGY

40,146 MMBtu $ 228,527 $ 5.69 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

130,130 kWh
0 kWh
$ 2,729
$ 0
2.84 %
0.00 %
$ 0.032 /kWh

- Demand Charge

554 kW
0 kW
$ 8,686
$ 0
9.78 %
0.00 %
$ 12.11 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

-355 MMBtu
0 MMBtu
$ -1,583
$ 0
-3.64 %
0.00 %
$ 4.67 /MMBtu

TOTAL ENERGY

978 MMBtu
0 MMBtu
$ 9,832
$ 0
4.30 %
0.00 %
$ 5.69 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 3,000 $ 4,543 0.66
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

290 kW $ 4,543 $ 12.11 /kW

TOTAL ENERGY

0 MMBtu $ 4,543 -
02 view
details
PAY UTILITY BILLS ON TIME 2.8123 N $ 0 $ 879 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 879 -

TOTAL PRODUCTON

- $ 879 -
03 view
details
METER RECYCLED WATER (TO REDUCE SEWER CHARGES) 3.4116 N $ 300 $ 1,661 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

765,000 Gal $ 1,805 $ 0 /Gal

TOTAL WASTE

- $ 1,805 -

Administrative Changes

- $ -144 -

TOTAL PRODUCTON

- $ -144 -
04 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 N $ 3,500 $ 1,886 1.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

87,632 kWh $ 1,840 $ 0.032 /kWh

- Demand Charge

120 kW $ 1,880 $ 12.11 /kW

Natural Gas

-399 MMBtu $ -1,834 $ 4.67 /MMBtu

TOTAL ENERGY

499 MMBtu $ 1,886 -
05 view
details
COMBINE UTILITY METERS 2.8112 N $ 1,000 $ 311 3.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 311 -

TOTAL PRODUCTON

- $ 311 -
06 view
details
INSTALL / REPAIR INSULATION ON CONDENSATE LINES 2.2122 N $ 604 $ 251 2.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

44 MMBtu $ 251 $ 4.67 /MMBtu

TOTAL ENERGY

44 MMBtu $ 251 -
07 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 3,528 $ 1,408 2.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,120 kWh $ 338 $ 0.032 /kWh

- Demand Charge

72 kW $ 1,070 $ 12.11 /kW

TOTAL ENERGY

165 MMBtu $ 1,408 -
08 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 910 $ 336 2.71
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,569 kWh $ 119 $ 0.032 /kWh

- Demand Charge

12 kW $ 237 $ 12.11 /kW

TOTAL ENERGY

57 MMBtu $ 356 -

Administrative Changes

- $ -20 -

TOTAL PRODUCTON

- $ -20 -
09 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 420 $ 474 0.89
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,448 kWh $ 133 $ 0.032 /kWh

- Demand Charge

24 kW $ 344 $ 12.11 /kW

TOTAL ENERGY

66 MMBtu $ 477 -

Administrative Changes

- $ -3 -

TOTAL PRODUCTON

- $ -3 -
10 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 0 $ 972 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,361 kWh $ 299 $ 0.032 /kWh

- Demand Charge

36 kW $ 612 $ 12.11 /kW

TOTAL ENERGY

147 MMBtu $ 911 -

Administrative Changes

- $ 61 -

TOTAL PRODUCTON

- $ 61 -