Industrial Assessment Centers

Assessment #UD0346


Assessment Year 1991
SIC 3083
SIC Description Laminated Plastics Plate & Sheet
NAICS
NAICS Description
Principal Product LAMINATED TUBS
Sales $ 18,000,000
# of Employees 140
Plant Area (Sq.Ft.) 0
Annual Production 166,000,000 Pieces
Production Hrs. Annual 8,500
Location (State) KY
Yearly Energy Cost $ 273,372

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,915,006 kWh $ 262,148 $ 0.044 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

2,271 MMBtu $ 11,224 $ 4.94 /MMBtu

TOTAL ENERGY

62,900 MMBtu $ 273,372 $ 4.35 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

235,052 kWh
235,052 kWh
$ 20,010
$ 20,010
7.63 %
7.63 %
$ 0.044 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

928 MMBtu
928 MMBtu
$ 5,106
$ 5,106
45.49 %
45.49 %
$ 4.94 /MMBtu

TOTAL ENERGY

3,337 MMBtu
3,337 MMBtu
$ 25,116
$ 25,116
9.19 %
9.19 %
$ 4.35 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 I $ 5,000 $ 7,193 0.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

0 kWh $ 7,193 $ 0.044 /kWh

TOTAL ENERGY

0 MMBtu $ 7,193 -
02 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 0 $ 7,995 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

174,091 kWh $ 7,995 $ 0.044 /kWh

TOTAL ENERGY

1,784 MMBtu $ 7,995 -
03 view
details
SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY 2.4132 I $ 0 $ 2,769 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,775 kWh $ 2,769 $ 0.044 /kWh

TOTAL ENERGY

141 MMBtu $ 2,769 -
04 view
details
RECOVER WASTE HEAT FROM EQUIPMENT 2.2437 I $ 5,000 $ 5,106 0.98
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

928 MMBtu $ 5,106 $ 4.94 /MMBtu

TOTAL ENERGY

928 MMBtu $ 5,106 -
05 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 0 $ 2,053 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

47,186 kWh $ 2,053 $ 0.044 /kWh

TOTAL ENERGY

484 MMBtu $ 2,053 -