Industrial Assessment Centers

Assessment #UA3008


Assessment Year 2010
SIC 2992
SIC Description Lubricating Oils And Greases
NAICS 324191
NAICS Description Petroleum Lubricating Oil and Grease Manufacturing
Principal Product Consumer Oil Products
Sales $ 99,999
# of Employees 38
Plant Area (Sq.Ft.) 200,000
Annual Production 8,000 Thousand Gallons
Production Hrs. Annual 4,160
Location (State) AL
Yearly Energy Cost $ 302,672

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,332,707 kWh $ 130,058 $ 0.098 /kWh

- Demand Charge

4,650 kW $ 40,993 $ 8.82 /kW

- Electricity Fees

- $ 0 -

Natural Gas

12,647 MMBtu $ 131,621 $ 10.41 /MMBtu

TOTAL ENERGY

26,307 MMBtu $ 302,672 $ 11.51 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

126,537 kWh
0 kWh
$ 8,631
$ 0
6.64 %
0.00 %
$ 0.098 /kWh

- Demand Charge

427 kW
0 kW
$ 3,974
$ 0
9.69 %
0.00 %
$ 8.82 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,605 MMBtu
1,448 MMBtu
$ 27,267
$ 15,177
20.72 %
11.53 %
$ 10.41 /MMBtu

TOTAL ENERGY

3,902 MMBtu
1,448 MMBtu
$ 39,872
$ 15,177
13.17 %
5.01 %
$ 11.51 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPAIR LEAKS IN LINES AND VALVES 2.2133 I $ 337 $ 6,109 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

580 MMBtu $ 6,109 $ 10.41 /MMBtu

TOTAL ENERGY

580 MMBtu $ 6,109 -
02 view
details
REDUCE COMBUSTION AIR FLOW TO OPTIMUM 2.1113 I $ 17,500 $ 5,598 3.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

536 MMBtu $ 5,598 $ 10.41 /MMBtu

TOTAL ENERGY

536 MMBtu $ 5,598 -
03 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 I $ 2,149 $ 3,470 0.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

332 MMBtu $ 3,470 $ 10.41 /MMBtu

TOTAL ENERGY

332 MMBtu $ 3,470 -
04 view
details
USE RADIANT HEATER FOR SPOT HEATING 2.7231 N $ 20,526 $ 12,090 1.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,157 MMBtu $ 12,090 $ 10.41 /MMBtu

TOTAL ENERGY

1,157 MMBtu $ 12,090 -
05 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 N $ 340 $ 497 0.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,404 kWh $ 497 $ 0.098 /kWh

TOTAL ENERGY

86 MMBtu $ 497 -
06 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 640 $ 2,485 0.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,277 kWh $ 1,185 $ 0.098 /kWh

- Demand Charge

124 kW $ 1,300 $ 8.82 /kW

TOTAL ENERGY

198 MMBtu $ 2,485 -
07 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 1,500 $ 1,619 0.93
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,211 kWh $ 1,069 $ 0.098 /kWh

- Demand Charge

62 kW $ 550 $ 8.82 /kW

TOTAL ENERGY

156 MMBtu $ 1,619 -
08 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 16,161 $ 8,004 2.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

83,645 kWh $ 5,880 $ 0.098 /kWh

- Demand Charge

241 kW $ 2,124 $ 8.82 /kW

TOTAL ENERGY

857 MMBtu $ 8,004 -