Industrial Assessment Centers

Assessment #UA3002


Assessment Year 2010
SIC 2531
SIC Description Public Building & Related Furniture
NAICS 336360
NAICS Description Motor Vehicle Seating and Interior Trim Manufacturing
Principal Product Car Seats
Sales $ 2,500,000
# of Employees 202
Plant Area (Sq.Ft.) 96,000
Annual Production 70,000 Pieces
Production Hrs. Annual 2,625
Location (State) AL
Yearly Energy Cost $ 206,317

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,746,617 kWh $ 171,303 $ 0.098 /kWh

- Demand Charge

7,365 kW $ 35,014 $ 4.75 /kW

- Electricity Fees

- $ 0 -

TOTAL ENERGY

17,903 MMBtu $ 206,317 $ 11.52 /MMBtu

Solid Waste (non-haz)

220,000 lbs $ 14,260 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

351,192 kWh
0 kWh
$ 21,282
$ 0
12.42 %
0.00 %
$ 0.098 /kWh

- Demand Charge

634 kW
0 kW
$ 3,010
$ 0
8.60 %
0.00 %
$ 4.75 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

3,600 MMBtu
0 MMBtu
$ 24,292
$ 0
11.77 %
0.00 %
$ 11.52 /MMBtu

Solid Waste (non-haz)

0 lbs
0 lbs
$ 0
$ 0
0.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 4,063 $ 2,042 1.99
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

33,705 kWh $ 2,042 $ 0.098 /kWh

TOTAL ENERGY

345 MMBtu $ 2,042 -
02 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 640 $ 1,184 0.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,101 kWh $ 854 $ 0.098 /kWh

- Demand Charge

70 kW $ 330 $ 4.75 /kW

TOTAL ENERGY

145 MMBtu $ 1,184 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 600 $ 258 2.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,596 kWh $ 218 $ 0.098 /kWh

- Demand Charge

8 kW $ 40 $ 4.75 /kW

TOTAL ENERGY

37 MMBtu $ 258 -
04 view
details
KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE 2.7442 N $ 0 $ 10,623 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

175,290 kWh $ 10,623 $ 0.098 /kWh

TOTAL ENERGY

1,797 MMBtu $ 10,623 -
05 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 N $ 0 $ 10,185 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

124,500 kWh $ 7,545 $ 0.098 /kWh

- Demand Charge

556 kW $ 2,640 $ 4.75 /kW

TOTAL ENERGY

1,276 MMBtu $ 10,185 -