Industrial Assessment Centers

Assessment #UA0084


Assessment Year 2012
SIC 3714
SIC Description Motor Vehicle Parts And Accessories
NAICS 336399
NAICS Description All Other Motor Vehicle Parts Manufacturing
Principal Product Vehicle intorior parts and window motors
Sales $ 40,000,000
# of Employees 230
Plant Area (Sq.Ft.) 266,000
Annual Production 365,000 Pieces
Production Hrs. Annual 6,468
Location (State) AL
Yearly Energy Cost $ 910,071

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

12,425,822 kWh $ 854,913 $ 0.069 /kWh

- Demand Charge

2,833 kW $ 850 $ 0.30 /kW

- Electricity Fees

- $ 32,054 -

Natural Gas

1,719 MMBtu $ 22,254 $ 12.95 /MMBtu

TOTAL ENERGY

129,085 MMBtu $ 910,071 $ 7.05 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

860,496 kWh
0 kWh
$ 59,203
$ 0
6.93 %
0.00 %
$ 0.069 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 0.30 /kW

- Electricity Fees

- $ 2,943
$ 0
9.18 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 12.95 /MMBtu

TOTAL ENERGY

8,820 MMBtu
0 MMBtu
$ 62,146
$ 0
6.83 %
0.00 %
$ 7.05 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 $ 160 $ 23,489 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

329,544 kWh $ 22,673 $ 0.069 /kWh

- Electricity Fees

- $ 816 -

TOTAL ENERGY

3,378 MMBtu $ 23,489 -
02 view
details
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS 2.7243 $ 640 $ 6,919 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

97,074 kWh $ 6,679 $ 0.069 /kWh

- Electricity Fees

- $ 240 -

TOTAL ENERGY

995 MMBtu $ 6,919 -
03 view
details
INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE 2.7496 $ 2,157 $ 5,106 0.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

71,639 kWh $ 4,929 $ 0.069 /kWh

- Electricity Fees

- $ 177 -

TOTAL ENERGY

734 MMBtu $ 5,106 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 $ 9,195 $ 13,492 0.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

189,282 kWh $ 13,023 $ 0.069 /kWh

- Electricity Fees

- $ 469 -

TOTAL ENERGY

1,940 MMBtu $ 13,492 -
05 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 $ 800 $ 10,491 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

147,182 kWh $ 10,126 $ 0.069 /kWh

- Electricity Fees

- $ 365 -

TOTAL ENERGY

1,509 MMBtu $ 10,491 -
06 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 $ 4,093 $ 1,837 2.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

25,775 kWh $ 1,773 $ 0.069 /kWh

- Electricity Fees

- $ 64 -

TOTAL ENERGY

264 MMBtu $ 1,837 -
07 view
details
PAY UTILITY BILLS ON TIME 2.8123 $ 30 $ 812 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 812 -

TOTAL ENERGY

0 MMBtu $ 812 -