Industrial Assessment Centers
Assessment #UA0082
| Assessment Year | 2012 |
|---|---|
| SIC | 3465 |
| SIC Description | Automotive Stampings |
| NAICS | 336370 |
| NAICS Description | Motor Vehicle Metal Stamping |
| Principal Product | Car Body Stampings |
| Sales | $ 200,000,000 |
| # of Employees | 425 |
| Plant Area (Sq.Ft.) | 382,000 |
| Annual Production | 180,000 Pieces |
| Production Hrs. Annual | 7,848 |
| Location (State) | AL |
| Yearly Energy Cost | $ 924,797 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
14,253,740 kWh | $ 764,754 | $ 0.054 /kWh |
- Demand Charge |
37,851 kW | $ 153,886 | $ 4.07 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
478 MMBtu | $ 6,157 | $ 12.88 /MMBtu |
TOTAL ENERGY |
146,580 MMBtu | $ 924,797 | $ 6.31 /MMBtu |
Water Disposal |
6,356,502 Gal | $ 36,675 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
3,275,832 kWh 203,640 kWh |
$ 175,750 $ 10,927 |
22.98 % 1.43 % |
$ 0.054 /kWh |
- Demand Charge |
5,241 kW 70 kW |
$ 21,330 $ 283 |
13.86 % 0.18 % |
$ 4.07 /kW |
- Electricity Fees |
- |
$ 11,845 $ 673 |
0.00 % 0.00 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 12.88 /MMBtu |
TOTAL ENERGY |
33,578 MMBtu 2,087 MMBtu |
$ 208,925 $ 11,883 |
22.59 % 1.28 % |
$ 6.31 /MMBtu |
Water Disposal |
189,197 Gal 0 Gal |
$ 1,097 $ 0 |
2.99 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA | 2.7221 | N | $ 0 | $ 89,005 | 0.00 | ||||||||||||||||||||
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| 02 | view details |
INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT | 2.7241 | N | $ 24,000 | $ 25,747 | 0.93 | ||||||||||||||||||||
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| 03 | view details |
KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE | 2.7442 | N | $ 1,199 | $ 21,616 | 0.06 | ||||||||||||||||||||
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| 04 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | N | $ 0 | $ 2,439 | 0.00 | ||||||||||||||||||||
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| 05 | view details |
USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION | 3.4111 | N | $ 171 | $ 1,097 | 0.16 | ||||||||||||||||||||
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| 06 | view details |
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES | 2.4322 | N | $ 26,100 | $ 17,850 | 1.46 | ||||||||||||||||||||
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| 07 | view details |
UPGRADE CONTROLS ON COMPRESSORS | 2.4224 | N | $ 6,566 | $ 19,536 | 0.34 | ||||||||||||||||||||
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| 08 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 7,495 | $ 11,883 | 0.63 | ||||||||||||||||||||
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| 09 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | N | $ 21,400 | $ 18,443 | 1.16 | ||||||||||||||||||||
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| 10 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 116 | $ 2,406 | 0.05 | ||||||||||||||||||||
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