Industrial Assessment Centers
Assessment #UA0080
| Assessment Year | 2012 |
|---|---|
| SIC | 3089 |
| SIC Description | Plastics Products, Nec |
| NAICS | 326199 |
| NAICS Description | All Other Plastics Product Manufacturing |
| Principal Product | Plastic Decking |
| Sales | $ 100,000,000 |
| # of Employees | 96 |
| Plant Area (Sq.Ft.) | 100,000 |
| Annual Production | 45,000,000 Pounds |
| Production Hrs. Annual | 8,568 |
| Location (State) | AL |
| Yearly Energy Cost | $ 1,520,777 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
17,342,000 kWh | $ 1,248,725 | $ 0.072 /kWh |
- Demand Charge |
33,886 kW | $ 219,034 | $ 6.46 /kW |
- Electricity Fees |
- | $ 53,018 | - |
TOTAL ENERGY |
177,757 MMBtu | $ 1,520,777 | $ 8.56 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
581,689 kWh 241,688 kWh |
$ 41,887 $ 17,404 |
3.35 % 1.39 % |
$ 0.072 /kWh |
- Demand Charge |
371 kW 285 kW |
$ 2,396 $ 1,837 |
1.09 % 0.84 % |
$ 6.46 /kW |
- Electricity Fees |
- |
$ 1,596 $ 693 |
3.01 % 1.31 % |
- |
TOTAL ENERGY |
5,962 MMBtu 2,477 MMBtu |
$ 45,879 $ 19,934 |
3.02 % 1.31 % |
$ 8.56 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 480 | $ 18,321 | 0.03 | ||||||||||||||||||||
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| 02 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | N | $ 6,195 | $ 8,884 | 0.70 | ||||||||||||||||||||
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| 03 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 7,093 | $ 15,904 | 0.45 | ||||||||||||||||||||
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| 04 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | I | $ 364 | $ 981 | 0.37 | ||||||||||||||||||||
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| 05 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 1,443 | $ 1,157 | 1.25 | ||||||||||||||||||||
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| 06 | view details |
USE PHOTOCELL CONTROLS | 2.7134 | I | $ 270 | $ 632 | 0.43 | ||||||||||||||||||||
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