Industrial Assessment Centers

Assessment #UA0079


Assessment Year 2012
SIC 3561
SIC Description Pumps And Pumping Equipment
NAICS 333911
NAICS Description Pump and Pumping Equipment Manufacturing
Principal Product Pumps and motors
Sales $ 250,000,000
# of Employees 550
Plant Area (Sq.Ft.) 263,000
Annual Production 50,000 Pieces
Production Hrs. Annual 8,760
Location (State) MS
Yearly Energy Cost $ 987,563

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

14,519,736 kWh $ 619,949 $ 0.043 /kWh

- Demand Charge

32,769 kW $ 121,301 $ 3.70 /kW

- Electricity Fees

- $ 187,100 -

Natural Gas

7,640 MMBtu $ 59,212 $ 7.75 /MMBtu

TOTAL ENERGY

156,469 MMBtu $ 987,563 $ 6.31 /MMBtu

Water Disposal

2,533,652 Gal $ 16,674 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,104,167 kWh
55,036 kWh
$ 47,148
$ 2,350
7.61 %
0.38 %
$ 0.043 /kWh

- Demand Charge

212 kW
92 kW
$ 783
$ 339
0.65 %
0.28 %
$ 3.70 /kW

- Electricity Fees

- $ 9,760
$ 542
5.22 %
0.29 %
-

Natural Gas

-8,367 MMBtu
0 MMBtu
$ -64,844
$ 0
-109.51 %
0.00 %
$ 7.75 /MMBtu

TOTAL ENERGY

2,951 MMBtu
564 MMBtu
$ -7,153
$ 3,231
-0.72 %
0.33 %
$ 6.31 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL DESICCANT HUMIDITY CONTROL SYSTEM 2.7273 N $ 240,000 $ 57,749 4.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

961,465 kWh $ 41,055 $ 0.043 /kWh

- Electricity Fees

- $ 8,273 -

Natural Gas

-9,236 MMBtu $ -71,579 $ 7.75 /MMBtu

TOTAL ENERGY

619 MMBtu $ -22,251 -

Increase in Production

- $ 80,000 -

TOTAL PRODUCTON

- $ 80,000 -
02 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 1,500 $ 6,836 0.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 101 -

Natural Gas

869 MMBtu $ 6,735 $ 7.75 /MMBtu

TOTAL ENERGY

869 MMBtu $ 6,836 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 6,195 $ 5,031 1.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

87,666 kWh $ 3,743 $ 0.043 /kWh

- Demand Charge

120 kW $ 444 $ 3.70 /kW

- Electricity Fees

- $ 844 -

TOTAL ENERGY

899 MMBtu $ 5,031 -
04 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 480 $ 3,119 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

53,097 kWh $ 2,267 $ 0.043 /kWh

- Demand Charge

89 kW $ 329 $ 3.70 /kW

- Electricity Fees

- $ 523 -

TOTAL ENERGY

544 MMBtu $ 3,119 -
05 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 106 $ 112 0.95
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,939 kWh $ 83 $ 0.043 /kWh

- Demand Charge

3 kW $ 10 $ 3.70 /kW

- Electricity Fees

- $ 19 -

TOTAL ENERGY

20 MMBtu $ 112 -