Industrial Assessment Centers

Assessment #UA0071


Assessment Year 2011
SIC 3714
SIC Description Motor Vehicle Parts And Accessories
NAICS 336360
NAICS Description Motor Vehicle Seating and Interior Trim Manufacturing
Principal Product Car seat frames
Sales $ 320,000,000
# of Employees 535
Plant Area (Sq.Ft.) 230,000
Annual Production 2,147,483,647 Not Available
Production Hrs. Annual 5,880
Location (State) AL
Yearly Energy Cost $ 893,719

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

10,911,600 kWh $ 577,369 $ 0.053 /kWh

- Demand Charge

29,329 kW $ 119,697 $ 4.08 /kW

- Electricity Fees

- $ 92,739 -

Natural Gas

9,266 MMBtu $ 103,914 $ 11.21 /MMBtu

TOTAL ENERGY

121,111 MMBtu $ 893,719 $ 7.38 /MMBtu

Water Disposal

2,706,333 Gal $ 19,654 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

2,628,859 kWh
558,052 kWh
$ 139,095
$ 29,526
24.09 %
5.11 %
$ 0.053 /kWh

- Demand Charge

2,381 kW
0 kW
$ 9,713
$ 0
8.11 %
0.00 %
$ 4.08 /kW

- Electricity Fees

- $ 19,290
$ 3,927
20.80 %
4.23 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 11.21 /MMBtu

TOTAL ENERGY

26,946 MMBtu
5,720 MMBtu
$ 168,098
$ 33,453
18.81 %
3.74 %
$ 7.38 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 96,027 $ 62,618 1.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

938,920 kWh $ 49,681 $ 0.053 /kWh

- Demand Charge

1,369 kW $ 5,586 $ 4.08 /kW

- Electricity Fees

- $ 7,351 -

TOTAL ENERGY

9,624 MMBtu $ 62,618 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 2,719 $ 2,105 1.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

35,118 kWh $ 1,858 $ 0.053 /kWh

- Electricity Fees

- $ 247 -

TOTAL ENERGY

360 MMBtu $ 2,105 -
03 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 I $ 0 $ 31,348 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

522,934 kWh $ 27,668 $ 0.053 /kWh

- Electricity Fees

- $ 3,680 -

TOTAL ENERGY

5,360 MMBtu $ 31,348 -
04 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 640 $ 24,723 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

353,622 kWh $ 18,710 $ 0.053 /kWh

- Demand Charge

864 kW $ 3,525 $ 4.08 /kW

- Electricity Fees

- $ 2,488 -

TOTAL ENERGY

3,625 MMBtu $ 24,723 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 3,900 $ 4,016 0.97
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

56,176 kWh $ 2,972 $ 0.053 /kWh

- Demand Charge

148 kW $ 602 $ 4.08 /kW

- Electricity Fees

- $ 442 -

TOTAL ENERGY

576 MMBtu $ 4,016 -
06 view
details
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS 2.7243 N $ 66,050 $ 20,451 3.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

341,143 kWh $ 18,050 $ 0.053 /kWh

- Electricity Fees

- $ 2,401 -

TOTAL ENERGY

3,497 MMBtu $ 20,451 -
07 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 1,752 $ 22,837 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

380,946 kWh $ 20,156 $ 0.053 /kWh

- Electricity Fees

- $ 2,681 -

TOTAL ENERGY

3,905 MMBtu $ 22,837 -