Industrial Assessment Centers
Assessment #UA0061
| Assessment Year | 2011 |
|---|---|
| SIC | 3711 |
| SIC Description | Motor Vehicles And Car Bodies |
| NAICS | 336112 |
| NAICS Description | Light Truck and Utility Vehicle Manufacturing |
| Principal Product | automobiles |
| Sales | $ 2,147,483,647 |
| # of Employees | 4,000 |
| Plant Area (Sq.Ft.) | 3,500,000 |
| Annual Production | 225,000 Pieces |
| Production Hrs. Annual | 8,760 |
| Location (State) | AL |
| Yearly Energy Cost | $ 14,820,000 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
200,000,000 kWh | $ 13,920,000 | $ 0.070 /kWh |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
100,000 MMBtu | $ 900,000 | $ 9.00 /MMBtu |
TOTAL ENERGY |
2,150,021 MMBtu | $ 14,820,000 | $ 6.89 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
15,403,824 kWh 3,208,162 kWh |
$ 1,072,106 $ 223,288 |
7.70 % 1.60 % |
$ 0.070 /kWh |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
8,569 MMBtu 0 MMBtu |
$ 77,180 $ 0 |
8.58 % 0.00 % |
$ 9.00 /MMBtu |
TOTAL ENERGY |
166,460 MMBtu 32,884 MMBtu |
$ 1,149,286 $ 223,288 |
7.75 % 1.51 % |
$ 6.89 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 22,500 | $ 223,288 | 0.10 | ||||||||||||||||
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| 02 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 387,720 | $ 224,396 | 1.73 | ||||||||||||||||
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| 03 | view details |
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT | 2.1311 | N | $ 85,000 | $ 27,256 | 3.12 | ||||||||||||||||
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| 04 | view details |
PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT | 2.2441 | N | $ 112,800 | $ 98,700 | 1.14 | ||||||||||||||||
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| 05 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 19,809 | $ 164,422 | 0.12 | ||||||||||||||||
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| 06 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 71,550 | $ 411,224 | 0.17 | ||||||||||||||||
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