Industrial Assessment Centers
Assessment #UA0057
| Assessment Year | 2010 |
|---|---|
| SIC | 3599 |
| SIC Description | Industrial Machinery, Nec |
| NAICS | 332710 |
| NAICS Description | Machine Shops |
| Principal Product | Large Machined Metal Parts |
| Sales | $ 25,000,000 |
| # of Employees | 160 |
| Plant Area (Sq.Ft.) | 120,000 |
| Annual Production | 25 Pieces |
| Production Hrs. Annual | 3,744 |
| Location (State) | AL |
| Yearly Energy Cost | $ 254,811 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,484,300 kWh | $ 201,414 | $ 0.081 /kWh |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
3,654 MMBtu | $ 53,397 | $ 14.61 /MMBtu |
TOTAL ENERGY |
29,118 MMBtu | $ 254,811 | $ 8.75 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
763,353 kWh 304,318 kWh |
$ 55,495 $ 22,124 |
27.55 % 10.98 % |
$ 0.081 /kWh |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 14.61 /MMBtu |
TOTAL ENERGY |
7,824 MMBtu 3,119 MMBtu |
$ 55,495 $ 22,124 |
21.78 % 8.68 % |
$ 8.75 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 3,000 | $ 9,876 | 0.30 | ||||||||||||
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| 02 | view details |
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED | 2.6231 | I | $ 80 | $ 7,848 | 0.01 | ||||||||||||
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| 03 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | I | $ 2,080 | $ 4,400 | 0.47 | ||||||||||||
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| 04 | view details |
LOWER LIGHT FIXTURES IN HIGH CEILING AREAS | 2.7141 | N | $ 71,030 | $ 11,362 | 6.25 | ||||||||||||
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| 05 | view details |
USE PHOTOCELL CONTROLS | 2.7134 | N | $ 1,742 | $ 8,910 | 0.20 | ||||||||||||
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| 06 | view details |
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS | 2.7111 | N | $ 250 | $ 6,885 | 0.04 | ||||||||||||
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| 07 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | N | $ 1,020 | $ 3,185 | 0.32 | ||||||||||||
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| 08 | view details |
USE OPTIMUM SIZE AND CAPACITY EQUIPMENT | 2.4323 | N | $ 12,535 | $ 3,029 | 4.14 | ||||||||||||
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