Industrial Assessment Centers
Assessment #UA0054
| Assessment Year | 2010 |
|---|---|
| SIC | 3537 |
| SIC Description | Industrial Trucks And Tractors |
| NAICS | 333924 |
| NAICS Description | Industrial Truck, Tractor, Trailer, and Stacker Machinery Manufacturing |
| Principal Product | forklift component assemblies |
| Sales | $ 55,000,000 |
| # of Employees | 300 |
| Plant Area (Sq.Ft.) | 300,000 |
| Annual Production | 135,000 Pieces |
| Production Hrs. Annual | 8,760 |
| Location (State) | AL |
| Yearly Energy Cost | $ 2,598,002 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
23,076,000 kWh | $ 1,419,389 | $ 0.062 /kWh |
- Demand Charge |
48,813 kW | $ 200,362 | $ 4.10 /kW |
- Electricity Fees |
- | $ 24,000 | - |
Natural Gas |
38,404 MMBtu | $ 954,251 | $ 24.85 /MMBtu |
TOTAL ENERGY |
274,933 MMBtu | $ 2,598,002 | $ 9.45 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
2,956,121 kWh 208,571 kWh |
$ 182,342 $ 12,849 |
12.85 % 0.91 % |
$ 0.062 /kWh |
- Demand Charge |
3,456 kW 162 kW |
$ 19,300 $ 667 |
9.63 % 0.33 % |
$ 4.10 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
185 MMBtu 185 MMBtu |
$ 1,866 $ 1,866 |
0.20 % 0.20 % |
$ 24.85 /MMBtu |
TOTAL ENERGY |
30,485 MMBtu 2,323 MMBtu |
$ 203,508 $ 15,382 |
7.83 % 0.59 % |
$ 9.45 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 1,000 | $ 31,442 | 0.03 | ||||||||||||||||
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| 02 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 7,000 | $ 11,010 | 0.64 | ||||||||||||||||
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| 03 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 71,625 | $ 86,265 | 0.83 | ||||||||||||||||
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| 04 | view details |
USE PHOTOCELL CONTROLS | 2.7134 | N | $ 1,893 | $ 2,443 | 0.77 | ||||||||||||||||
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| 05 | view details |
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING | 2.2614 | N | $ 40,400 | $ 42,638 | 0.95 | ||||||||||||||||
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| 06 | view details |
REDUCE INFILTRATION TO REFRIGERATED AREAS; ISOLATE HOT EQUIPMENT FROM REFRIGERATED AREAS | 2.2523 | N | $ 6,850 | $ 25,338 | 0.27 | ||||||||||||||||
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| 07 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | I | $ 3,230 | $ 4,372 | 0.74 | ||||||||||||||||
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