Industrial Assessment Centers

Assessment #UA0053


Assessment Year 2010
SIC 2092
SIC Description Fresh Or Frozen Prepared Fish
NAICS 311712
NAICS Description Fresh and Frozen Seafood Processing
Principal Product Catfish
Sales $ 40,000,000
# of Employees 300
Plant Area (Sq.Ft.) 40,000
Annual Production 35,000,000 Pounds
Production Hrs. Annual 4,160
Location (State) AL
Yearly Energy Cost $ 416,409

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,681,500 kWh $ 306,498 $ 0.065 /kWh

- Demand Charge

12,778 kW $ 64,328 $ 5.03 /kW

- Electricity Fees

- $ 36,263 -

Natural Gas

5,172 MMBtu $ 9,320 $ 1.80 /MMBtu

TOTAL ENERGY

53,157 MMBtu $ 416,409 $ 7.83 /MMBtu

Water Disposal

55,697,590 Gal $ 27,920 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

302,712 kWh
77,506 kWh
$ 20,211
$ 5,074
6.59 %
1.66 %
$ 0.065 /kWh

- Demand Charge

200 kW
0 kW
$ 1,361
$ 0
2.12 %
0.00 %
$ 5.03 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

734 MMBtu
0 MMBtu
$ 12,870
$ 0
138.09 %
0.00 %
$ 1.80 /MMBtu

TOTAL ENERGY

3,836 MMBtu
794 MMBtu
$ 34,442
$ 5,074
8.27 %
1.22 %
$ 7.83 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 27,920
$ 0
100.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 53,770 $ 6,526 8.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

90,177 kWh $ 5,904 $ 0.065 /kWh

- Demand Charge

124 kW $ 622 $ 5.03 /kW

TOTAL ENERGY

924 MMBtu $ 6,526 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 13,725 $ 4,266 3.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

59,865 kWh $ 3,919 $ 0.065 /kWh

- Demand Charge

69 kW $ 347 $ 5.03 /kW

TOTAL ENERGY

614 MMBtu $ 4,266 -
03 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,080 $ 2,400 0.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

30,653 kWh $ 2,400 $ 0.065 /kWh

TOTAL ENERGY

314 MMBtu $ 2,400 -
04 view
details
USE PHOTOCELL CONTROLS 2.7134 I $ 177 $ 218 0.81
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,330 kWh $ 218 $ 0.065 /kWh

TOTAL ENERGY

34 MMBtu $ 218 -
05 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 I $ 906 $ 351 2.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,360 kWh $ 351 $ 0.065 /kWh

TOTAL ENERGY

55 MMBtu $ 351 -
06 view
details
KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE 2.7442 I $ 1,000 $ 4,505 0.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

68,816 kWh $ 4,505 $ 0.065 /kWh

TOTAL ENERGY

705 MMBtu $ 4,505 -
07 view
details
RECOVER WASTE HEAT FROM EQUIPMENT 2.2437 N $ 26,550 $ 12,870 2.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

734 MMBtu $ 12,870 $ 1.80 /MMBtu

TOTAL ENERGY

734 MMBtu $ 12,870 -
08 view
details
USE OPTIMUM SIZE AND CAPACITY EQUIPMENT 2.4323 N $ 7,045 $ 3,306 2.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

44,511 kWh $ 2,914 $ 0.065 /kWh

- Demand Charge

7 kW $ 392 $ 5.03 /kW

TOTAL ENERGY

456 MMBtu $ 3,306 -
09 view
details
USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL 3.6192 N $ 8,875 $ 27,920 0.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

0 Gal $ 27,920 $ 0 /Gal

TOTAL WASTE

- $ 27,920 -