Industrial Assessment Centers
Assessment #UA0050
| Assessment Year | 2010 |
|---|---|
| SIC | 2273 |
| SIC Description | Carpets And Rugs |
| NAICS | 314110 |
| NAICS Description | Carpet and Rug Mills |
| Principal Product | Textiles |
| Sales | $ 350,000,000 |
| # of Employees | 550 |
| Plant Area (Sq.Ft.) | 292,582 |
| Annual Production | 31,052,992 Pieces |
| Production Hrs. Annual | 8,760 |
| Location (State) | AL |
| Yearly Energy Cost | $ 2,962,651 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
23,678,600 kWh | $ 1,389,203 | $ 0.059 /kWh |
- Demand Charge |
43,307 kW | $ 597,251 | $ 13.79 /kW |
- Electricity Fees |
- | $ 21,946 | - |
Natural Gas |
94,532 MMBtu | $ 954,251 | $ 10.09 /MMBtu |
TOTAL ENERGY |
337,238 MMBtu | $ 2,962,651 | $ 8.79 /MMBtu |
Water Disposal |
79,020,300 Gal | $ 334,097 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
3,385,135 kWh 2,401,593 kWh |
$ 198,604 $ 140,900 |
14.30 % 10.14 % |
$ 0.059 /kWh |
- Demand Charge |
4,115 kW 2,855 kW |
$ 56,803 $ 39,411 |
9.51 % 6.60 % |
$ 13.79 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
17,705 MMBtu 486 MMBtu |
$ 178,647 $ 4,904 |
18.72 % 0.51 % |
$ 10.09 /MMBtu |
TOTAL ENERGY |
52,402 MMBtu 25,102 MMBtu |
$ 434,054 $ 185,215 |
14.65 % 6.25 % |
$ 8.79 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 640 | $ 75,096 | 0.01 | ||||||||||||||||
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| 02 | view details |
USE / PURCHASE OPTIMUM SIZED COMPRESSOR | 2.4226 | I | $ 302,000 | $ 123,482 | 2.45 | ||||||||||||||||
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| 03 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 45,740 | $ 42,529 | 1.08 | ||||||||||||||||
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| 04 | view details |
INCREASE AMOUNT OF CONDENSATE RETURNED | 2.2121 | N | $ 74,525 | $ 103,313 | 0.72 | ||||||||||||||||
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| 05 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | I | $ 2,890 | $ 4,904 | 0.59 | ||||||||||||||||
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| 06 | view details |
REPAIR AND ELIMINATE STEAM LEAKS | 2.2135 | N | $ 4,075 | $ 70,430 | 0.06 | ||||||||||||||||
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| 07 | view details |
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA | 2.7221 | I | $ 160 | $ 14,300 | 0.01 | ||||||||||||||||
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