Industrial Assessment Centers
Assessment #UA0042
| Assessment Year | 2010 |
|---|---|
| SIC | 3465 |
| SIC Description | Automotive Stampings |
| NAICS | 336370 |
| NAICS Description | Motor Vehicle Metal Stamping |
| Principal Product | Automotive Components |
| Sales | $ 150,000,000 |
| # of Employees | 540 |
| Plant Area (Sq.Ft.) | 651,000 |
| Annual Production | 200,000 Pieces |
| Production Hrs. Annual | 2,660 |
| Location (State) | AL |
| Yearly Energy Cost | $ 1,599,849 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
18,514,877 kWh | $ 1,558,971 | $ 0.084 /kWh |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
2,692 MMBtu | $ 40,878 | $ 15.18 /MMBtu |
TOTAL ENERGY |
192,469 MMBtu | $ 1,599,849 | $ 8.31 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
5,722,567 kWh 731,399 kWh |
$ 317,142 $ 48,641 |
20.34 % 3.12 % |
$ 0.084 /kWh |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 15.18 /MMBtu |
TOTAL ENERGY |
58,657 MMBtu 7,497 MMBtu |
$ 317,142 $ 48,641 |
19.82 % 3.04 % |
$ 8.31 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING | 2.7313 | N | $ 0 | $ 107,000 | 0.00 | ||||||||||||
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| 02 | view details |
CONDITION SMALLEST SPACE NECESSARY | 2.7223 | N | $ 76,409 | $ 27,615 | 2.77 | ||||||||||||
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| 03 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 0 | $ 2,894 | 0.00 | ||||||||||||
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| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 5,500 | $ 16,865 | 0.33 | ||||||||||||
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| 05 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | I | $ 0 | $ 19,160 | 0.00 | ||||||||||||
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| 06 | view details |
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED | 2.6231 | I | $ 1,230 | $ 5,258 | 0.23 | ||||||||||||
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| 07 | view details |
USE OPTIMUM SIZE AND CAPACITY EQUIPMENT | 2.4323 | N | $ 8,640 | $ 1,124 | 7.69 | ||||||||||||
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| 08 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 39,184 | $ 21,529 | 1.82 | ||||||||||||
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| 09 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 300,727 | $ 108,339 | 2.78 | ||||||||||||
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| 10 | view details |
USE PHOTOCELL CONTROLS | 2.7134 | I | $ 502 | $ 7,358 | 0.07 | ||||||||||||
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