Industrial Assessment Centers
Assessment #UA0030
| Assessment Year | 2009 |
|---|---|
| SIC | 3672 |
| SIC Description | Printed Circuit Boards |
| NAICS | 334412 |
| NAICS Description | Bare Printed Circuit Board Manufacturing |
| Principal Product | molded parts |
| Sales | $ 25,000,000 |
| # of Employees | 253 |
| Plant Area (Sq.Ft.) | 185,000 |
| Annual Production | 7,000,000 Pieces |
| Production Hrs. Annual | 6,000 |
| Location (State) | AL |
| Yearly Energy Cost | $ 630,410 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
7,501,901 kWh | $ 504,610 | $ 0.067 /kWh |
- Demand Charge |
18,510 kW | $ 76,018 | $ 4.11 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
3,177 MMBtu | $ 49,782 | $ 15.67 /MMBtu |
TOTAL ENERGY |
80,071 MMBtu | $ 630,410 | $ 7.87 /MMBtu |
Solid Waste (non-haz) |
1 lbs | $ 19,281 | $ 19,281 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
724,017 kWh 724,017 kWh |
$ 34,362 $ 34,362 |
6.81 % 6.81 % |
$ 0.067 /kWh |
- Demand Charge |
1,701 kW 1,701 kW |
$ 7,000 $ 7,000 |
9.21 % 9.21 % |
$ 4.11 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
165 MMBtu 0 MMBtu |
$ 2,486 $ 0 |
4.99 % 0.00 % |
$ 15.67 /MMBtu |
TOTAL ENERGY |
7,587 MMBtu 7,422 MMBtu |
$ 43,848 $ 41,362 |
6.96 % 6.56 % |
$ 7.87 /MMBtu |
Solid Waste (non-haz) |
0 lbs 0 lbs |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 19,281 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 0 | $ 2,479 | 0.00 | ||||||||||||||||
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| 02 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,500 | $ 5,368 | 0.28 | ||||||||||||||||
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| 03 | view details |
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS | 2.7243 | N | $ 3,200 | $ 2,426 | 1.32 | ||||||||||||||||
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| 04 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | N | $ 66 | $ 60 | 1.10 | ||||||||||||||||
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| 05 | view details |
CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE | 2.2625 | I | $ 0 | $ 174 | 0.00 | ||||||||||||||||
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| 06 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 80,743 | $ 29,168 | 2.77 | ||||||||||||||||
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| 07 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 14,708 | $ 4,173 | 3.52 | ||||||||||||||||
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