Industrial Assessment Centers
Assessment #UA0009
| Assessment Year | 2007 |
|---|---|
| SIC | 3479 |
| SIC Description | Metal Coating And Allied Services |
| NAICS | 332812 |
| NAICS Description | Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| Principal Product | Coated Metal Parts |
| Sales | $ 2,500,000 |
| # of Employees | 40 |
| Plant Area (Sq.Ft.) | 40,000 |
| Annual Production | 3,000,000 Pieces |
| Production Hrs. Annual | 2,500 |
| Location (State) | AL |
| Yearly Energy Cost | $ 175,058 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
724,200 kWh | $ 59,894 | $ 0.083 /kWh |
- Demand Charge |
3,241 kW | $ 15,362 | $ 4.74 /kW |
- Electricity Fees |
- | $ 766 | - |
Natural Gas |
6,519 MMBtu | $ 99,036 | $ 15.19 /MMBtu |
TOTAL ENERGY |
13,942 MMBtu | $ 175,058 | $ 12.56 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
74,662 kWh 74,428 kWh |
$ 6,384 $ 6,155 |
10.66 % 10.28 % |
$ 0.083 /kWh |
- Demand Charge |
214 kW 213 kW |
$ 1,015 $ 1,010 |
6.61 % 6.57 % |
$ 4.74 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
36 MMBtu 0 MMBtu |
$ 533 $ 0 |
0.54 % 0.00 % |
$ 15.19 /MMBtu |
TOTAL ENERGY |
800 MMBtu 762 MMBtu |
$ 7,932 $ 7,165 |
4.53 % 4.09 % |
$ 12.56 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 16,061 | $ 4,681 | 3.43 | ||||||||||||||||
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| 02 | view details |
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED | 2.7124 | I | $ 0 | $ 588 | 0.00 | ||||||||||||||||
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| 03 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | N | $ 10 | $ 234 | 0.04 | ||||||||||||||||
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| 04 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | I | $ 236 | $ 600 | 0.39 | ||||||||||||||||
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| 05 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 0 | $ 528 | 0.00 | ||||||||||||||||
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| 06 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 525 | $ 768 | 0.68 | ||||||||||||||||
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| 07 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | N | $ 73 | $ 150 | 0.49 | ||||||||||||||||
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| 08 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | N | $ 567 | $ 324 | 1.75 | ||||||||||||||||
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| 09 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | N | $ 45 | $ 59 | 0.76 | ||||||||||||||||
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