Industrial Assessment Centers

Assessment #TT0079


Assessment Year 2011
SIC 3499
SIC Description Fabricated Metal Products, Nec
NAICS 336360
NAICS Description Motor Vehicle Seating and Interior Trim Manufacturing
Principal Product Automotive Seating
Sales $ 161,000,000
# of Employees 269
Plant Area (Sq.Ft.) 200,000
Annual Production 184,564 Pieces
Production Hrs. Annual 4,320
Location (State) TN
Yearly Energy Cost $ 318,491

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,481,920 kWh $ 168,289 $ 0.048 /kWh

- Demand Charge

9,367 kW $ 112,543 $ 12.01 /kW

- Electricity Fees

- $ 5,051 -

Natural Gas

7,815 MMBtu $ 32,608 $ 4.17 /MMBtu

TOTAL ENERGY

43,505 MMBtu $ 318,491 $ 7.32 /MMBtu

Water Disposal

133,946 Gal $ 7,815 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

230,276 kWh
61,761 kWh
$ 11,212
$ 2,986
6.66 %
1.77 %
$ 0.048 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 12.01 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,030 MMBtu
0 MMBtu
$ 4,298
$ 0
13.18 %
0.00 %
$ 4.17 /MMBtu

TOTAL ENERGY

3,390 MMBtu
633 MMBtu
$ 15,510
$ 2,986
4.87 %
0.94 %
$ 7.32 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
DISCONNECT BALLASTS 2.7122 I $ 0 $ 508 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,512 kWh $ 508 $ 0.048 /kWh

TOTAL ENERGY

108 MMBtu $ 508 -
02 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 336 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,865 kWh $ 336 $ 0.048 /kWh

TOTAL ENERGY

70 MMBtu $ 336 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 0 $ 205 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,284 kWh $ 205 $ 0.048 /kWh

TOTAL ENERGY

44 MMBtu $ 205 -
04 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 0 $ 1,618 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

33,500 kWh $ 1,618 $ 0.048 /kWh

TOTAL ENERGY

343 MMBtu $ 1,618 -
05 view
details
INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT 2.7241 N $ 0 $ 631 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,065 kWh $ 631 $ 0.048 /kWh

TOTAL ENERGY

134 MMBtu $ 631 -
06 view
details
ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM 2.4157 I $ 0 $ 1,937 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

40,100 kWh $ 1,937 $ 0.048 /kWh

TOTAL ENERGY

411 MMBtu $ 1,937 -
07 view
details
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS 2.7243 N $ 0 $ 5,691 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

27,039 kWh $ 1,393 $ 0.048 /kWh

Natural Gas

1,030 MMBtu $ 4,298 $ 4.17 /MMBtu

TOTAL ENERGY

1,307 MMBtu $ 5,691 -
08 view
details
INSTALL AIR SEALS AROUND TRUCK LOADING DOCK DOORS 2.7443 N $ 0 $ 4,584 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

94,911 kWh $ 4,584 $ 0.048 /kWh

TOTAL ENERGY

973 MMBtu $ 4,584 -