Industrial Assessment Centers

Assessment #TT0077


Assessment Year 2011
SIC 3564
SIC Description Blowers And Fans
NAICS 333411
NAICS Description Air Purification Equipment Manufacturing
Principal Product Industrial Dust Collectors
Sales $ 40,000,000
# of Employees 195
Plant Area (Sq.Ft.) 139,000
Annual Production 720 Pieces
Production Hrs. Annual 2,080
Location (State) AR
Yearly Energy Cost $ 243,083

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,398,360 kWh $ 96,853 $ 0.028 /kWh

- Demand Charge

9,881 kW $ 44,065 $ 4.46 /kW

- Electricity Fees

- $ 0 -

Natural Gas

29,158 MMBtu $ 102,165 $ 3.50 /MMBtu

TOTAL ENERGY

63,992 MMBtu $ 243,083 $ 3.80 /MMBtu

Water Disposal

1,343,100 Gal $ 7,150 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

610,594 kWh
0 kWh
$ 17,401
$ 0
17.97 %
0.00 %
$ 0.028 /kWh

- Demand Charge

1,700 kW
0 kW
$ 7,568
$ 0
17.17 %
0.00 %
$ 4.46 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 3.50 /MMBtu

TOTAL ENERGY

6,259 MMBtu
0 MMBtu
$ 24,969
$ 0
10.27 %
0.00 %
$ 3.80 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 0 $ 610 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,400 kWh $ 610 $ 0.028 /kWh

TOTAL ENERGY

219 MMBtu $ 610 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 0 $ 472 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,570 kWh $ 472 $ 0.028 /kWh

TOTAL ENERGY

170 MMBtu $ 472 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 7,975 $ 6,334 1.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

68,172 kWh $ 1,943 $ 0.028 /kWh

- Demand Charge

987 kW $ 4,391 $ 4.46 /kW

TOTAL ENERGY

699 MMBtu $ 6,334 -
04 view
details
INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT 2.7241 N $ 5,400 $ 990 5.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

34,737 kWh $ 990 $ 0.028 /kWh

TOTAL ENERGY

356 MMBtu $ 990 -
05 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 80,684 $ 13,757 5.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

371,255 kWh $ 10,580 $ 0.028 /kWh

- Demand Charge

713 kW $ 3,177 $ 4.46 /kW

TOTAL ENERGY

3,805 MMBtu $ 13,757 -
06 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 N $ 18,000 $ 2,806 6.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

98,460 kWh $ 2,806 $ 0.028 /kWh

TOTAL ENERGY

1,009 MMBtu $ 2,806 -