Industrial Assessment Centers
Assessment #TT0071
| Assessment Year | 2011 |
|---|---|
| SIC | 3634 |
| SIC Description | Electric Housewares And Fans |
| NAICS | 335211 |
| NAICS Description | Electric Housewares and Household Fan Manufacturing |
| Principal Product | Electric Heating Elements |
| Sales | $ 31,500,000 |
| # of Employees | 250 |
| Plant Area (Sq.Ft.) | 220,000 |
| Annual Production | 1,000,000 Pieces |
| Production Hrs. Annual | 2,750 |
| Location (State) | TN |
| Yearly Energy Cost | $ 429,555 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
4,186,580 kWh | $ 226,348 | $ 0.054 /kWh |
- Demand Charge |
16,692 kW | $ 166,621 | $ 9.98 /kW |
- Electricity Fees |
- | $ 12,139 | - |
Natural Gas |
2,673 MMBtu | $ 24,448 | $ 9.15 /MMBtu |
TOTAL ENERGY |
45,586 MMBtu | $ 429,555 | $ 9.42 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
890,019 kWh 527,394 kWh |
$ 58,130 $ 33,500 |
25.68 % 14.80 % |
$ 0.054 /kWh |
- Demand Charge |
1,502 kW 1,502 kW |
$ 16,300 $ 16,300 |
9.78 % 9.78 % |
$ 9.98 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
903 MMBtu 0 MMBtu |
$ 8,370 $ 0 |
34.24 % 0.00 % |
$ 9.15 /MMBtu |
TOTAL ENERGY |
10,026 MMBtu 5,406 MMBtu |
$ 82,800 $ 49,800 |
19.28 % 11.59 % |
$ 9.42 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 66,100 | $ 43,100 | 1.53 | ||||||||||||||||||||||||
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| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 52,100 | $ 27,400 | 1.90 | ||||||||||||||||||||||||
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| 03 | view details |
RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR | 2.2443 | N | $ 8,000 | $ 13,100 | 0.61 | ||||||||||||||||||||||||
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| 04 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 5 | $ 1,700 | 0.00 | ||||||||||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | N | $ 5,000 | $ 10,900 | 0.46 | ||||||||||||||||||||||||
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| 06 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 3,000 | $ 4,600 | 0.65 | ||||||||||||||||||||||||
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| 07 | view details |
UPGRADE CONTROLS ON COMPRESSORS | 2.4224 | N | $ 9,000 | $ 4,400 | 2.05 | ||||||||||||||||||||||||
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