Industrial Assessment Centers
Assessment #TT0060
| Assessment Year | 2011 |
|---|---|
| SIC | 3714 |
| SIC Description | Motor Vehicle Parts And Accessories |
| NAICS | 336399 |
| NAICS Description | All Other Motor Vehicle Parts Manufacturing |
| Principal Product | Remanufactured torque converters and other transmission parts |
| Sales | $ 50,000,000 |
| # of Employees | 190 |
| Plant Area (Sq.Ft.) | 158,480 |
| Annual Production | 350,000 Pieces |
| Production Hrs. Annual | 2,400 |
| Location (State) | TN |
| Yearly Energy Cost | $ 433,691 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,710,480 kWh | $ 171,973 | $ 0.063 /kWh |
- Demand Charge |
9,817 kW | $ 100,923 | $ 10.28 /kW |
- Electricity Fees |
- | $ 8,324 | - |
Natural Gas |
15,728 MMBtu | $ 152,471 | $ 9.69 /MMBtu |
TOTAL ENERGY |
43,511 MMBtu | $ 433,691 | $ 9.97 /MMBtu |
Water Disposal |
18,840 Gal | $ 13,253 | $ 1 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
470,438 kWh 0 kWh |
$ 25,400 $ 0 |
14.77 % 0.00 % |
$ 0.063 /kWh |
- Demand Charge |
1,714 kW 0 kW |
$ 23,100 $ 0 |
22.89 % 0.00 % |
$ 10.28 /kW |
- Electricity Fees |
- |
$ 1,280 $ 0 |
15.38 % 0.00 % |
- |
Natural Gas |
14,813 MMBtu 0 MMBtu |
$ 148,600 $ 0 |
97.46 % 0.00 % |
$ 9.69 /MMBtu |
TOTAL ENERGY |
9,135 MMBtu 0 MMBtu |
$ 144,880 $ 0 |
33.41 % 0.00 % |
$ 9.97 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 1 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 23,000 | $ 12,900 | 1.78 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 39,900 | $ 11,000 | 3.63 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 03 | view details |
INSTALL EQUIPMENT TO UTILIZE WASTE FUEL | 2.1336 | N | $ 98,000 | $ 51,500 | 1.90 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | N | $ 4,900 | $ 8,700 | 0.56 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 05 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 4,700 | $ 7,200 | 0.65 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 06 | view details |
PREHEAT COMBUSTION AIR WITH WASTE HEAT | 2.2442 | N | $ 8,000 | $ 8,700 | 0.92 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 07 | view details |
USE / PURCHASE OPTIMUM SIZED COMPRESSOR | 2.4226 | N | $ 53,000 | $ 28,000 | 1.89 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 08 | view details |
REVISE SMOKE CLEANUP FROM OPERATIONS | 2.7244 | N | $ 20,000 | $ 22,900 | 0.87 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 09 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | N | $ 200 | $ 9,800 | 0.02 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 10 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | N | $ 1,600 | $ 3,700 | 0.43 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 11 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | N | $ 600 | $ 500 | 1.20 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 12 | view details |
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE | 2.8114 | N | $ 0 | $ 1,280 | 0.00 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
