Industrial Assessment Centers
Assessment #TT0059
| Assessment Year | 2011 |
|---|---|
| SIC | 3561 |
| SIC Description | Pumps And Pumping Equipment |
| NAICS | 333911 |
| NAICS Description | Pump and Pumping Equipment Manufacturing |
| Principal Product | Valves |
| Sales | $ 97,493,000 |
| # of Employees | 280 |
| Plant Area (Sq.Ft.) | 192,000 |
| Annual Production | 820,500 Pieces |
| Production Hrs. Annual | 3,900 |
| Location (State) | TN |
| Yearly Energy Cost | $ 594,142 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
6,303,600 kWh | $ 305,484 | $ 0.048 /kWh |
- Demand Charge |
20,732 kW | $ 286,375 | $ 13.81 /kW |
- Electricity Fees |
- | $ -51,684 | - |
Natural Gas |
4,264 MMBtu | $ 53,967 | $ 12.66 /MMBtu |
TOTAL ENERGY |
68,877 MMBtu | $ 594,142 | $ 8.63 /MMBtu |
Water Disposal |
34,670 Gal | $ 22,474 | $ 1 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
753,939 kWh 617,867 kWh |
$ 38,300 $ 31,400 |
12.54 % 10.28 % |
$ 0.048 /kWh |
- Demand Charge |
1,827 kW 1,827 kW |
$ 24,500 $ 24,500 |
8.56 % 8.56 % |
$ 13.81 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
680 MMBtu 0 MMBtu |
$ 6,500 $ 0 |
12.04 % 0.00 % |
$ 12.66 /MMBtu |
TOTAL ENERGY |
8,408 MMBtu 6,333 MMBtu |
$ 69,300 $ 55,900 |
11.66 % 9.41 % |
$ 8.63 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 1 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 38,200 | $ 18,600 | 2.05 | ||||||||||||||||||||||||
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| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 205,600 | $ 38,100 | 5.40 | ||||||||||||||||||||||||
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| 03 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | I | $ 1,800 | $ 1,900 | 0.95 | ||||||||||||||||||||||||
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| 04 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 7,500 | $ 6,500 | 1.15 | ||||||||||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | N | $ 4,900 | $ 6,900 | 0.71 | ||||||||||||||||||||||||
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| 06 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 5 | $ 1,400 | 0.00 | ||||||||||||||||||||||||
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