Industrial Assessment Centers

Assessment #TT0058


Assessment Year 2010
SIC 3271
SIC Description Concrete Block And Brick
NAICS 327331
NAICS Description Concrete Block and Brick Manufacturing
Principal Product Concrete Block
Sales $ 18,000,000
# of Employees 30
Plant Area (Sq.Ft.) 40,000
Annual Production 7,800,000 Pieces
Production Hrs. Annual 2,080
Location (State) TN
Yearly Energy Cost $ 100,486

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

976,340 kWh $ 97,794 $ 0.100 /kWh

- Electricity Fees

- $ 1,467 -

Natural Gas

74 MMBtu $ 1,225 $ 16.47 /MMBtu

TOTAL ENERGY

10,082 MMBtu $ 100,486 $ 9.97 /MMBtu

Water Disposal

180 Gal $ 173 $ 1 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

150,102 kWh
19,035 kWh
$ 13,197
$ 1,618
13.49 %
1.65 %
$ 0.100 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 16.47 /MMBtu

TOTAL ENERGY

1,539 MMBtu
195 MMBtu
$ 13,197
$ 1,618
13.13 %
1.61 %
$ 9.97 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 1 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 10,900 $ 4,559 2.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

53,067 kWh $ 4,559 $ 0.100 /kWh

TOTAL ENERGY

544 MMBtu $ 4,559 -
02 view
details
INSTALL SKYLIGHTS 2.7145 N $ 12,100 $ 7,020 1.72
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

78,000 kWh $ 7,020 $ 0.100 /kWh

TOTAL ENERGY

800 MMBtu $ 7,020 -
03 view
details
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME 2.6212 I $ 0 $ 1,034 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,160 kWh $ 1,034 $ 0.100 /kWh

TOTAL ENERGY

125 MMBtu $ 1,034 -
04 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 850 $ 584 1.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,875 kWh $ 584 $ 0.100 /kWh

TOTAL ENERGY

70 MMBtu $ 584 -