Industrial Assessment Centers

Assessment #TT0056


Assessment Year 2010
SIC 3541
SIC Description Machine Tools, Metal Cutting Types
NAICS 333512
NAICS Description Machine Tool (Metal Cutting Types) Manufacturing
Principal Product Tungsten Carbide Inserts
Sales $ 1
# of Employees 1
Plant Area (Sq.Ft.) 40,000
Annual Production 1 Not Available
Production Hrs. Annual 1
Location (State) TN
Yearly Energy Cost $ 1,060,462

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

14,552,320 kWh $ 1,048,899 $ 0.072 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

1,326 MMBtu $ 11,563 $ 8.72 /MMBtu

TOTAL ENERGY

150,489 MMBtu $ 1,060,462 $ 7.05 /MMBtu

Water Disposal

103,081 Gal $ 85,241 $ 1 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

510,617 kWh
0 kWh
$ 41,876
$ 0
3.99 %
0.00 %
$ 0.072 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 8.72 /MMBtu

TOTAL ENERGY

5,234 MMBtu
0 MMBtu
$ 41,876
$ 0
3.95 %
0.00 %
$ 7.05 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 1 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 11,208 $ 2,872 3.90
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

41,000 kWh $ 2,872 $ 0.072 /kWh

TOTAL ENERGY

420 MMBtu $ 2,872 -
02 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 45,225 $ 10,661 4.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

118,456 kWh $ 10,661 $ 0.072 /kWh

TOTAL ENERGY

1,214 MMBtu $ 10,661 -
03 view
details
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS 3.1191 N $ 1,444 $ 8,445 0.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

120,647 kWh $ 8,445 $ 0.072 /kWh

TOTAL ENERGY

1,237 MMBtu $ 8,445 -
04 view
details
INSTALL SKYLIGHTS 2.7145 N $ 88,000 $ 16,932 5.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

188,136 kWh $ 16,932 $ 0.072 /kWh

TOTAL ENERGY

1,928 MMBtu $ 16,932 -
05 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 21,900 $ 2,966 7.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

42,378 kWh $ 2,966 $ 0.072 /kWh

TOTAL ENERGY

434 MMBtu $ 2,966 -