Industrial Assessment Centers

Assessment #TT0032

Assessment Year	2009
SIC	2426
SIC Description	Hardwood Dimension & Flooring Mills
NAICS	321918
NAICS Description	Other Millwork (including Flooring)
Principal Product	Hardwood Flooring
Sales	$ 1
# of Employees	350
Plant Area (Sq.Ft.)	80,000
Annual Production	25,000 Thousand Feet
Production Hrs. Annual	4,500
Location (State)	TN
Yearly Energy Cost	$ 1,169,430

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	17,647,764 kWh	$ 776,710	$ 0.044 /kWh
- Demand Charge	43,096 kW	$ 261,569	$ 6.07 /kW
- Electricity Fees	-	$ 111,502	-
Natural Gas	18,984 MMBtu	$ 19,649	$ 1.04 /MMBtu
TOTAL ENERGY	199,875 MMBtu	$ 1,169,430	$ 5.85 /MMBtu

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	994,557 kWh 72,054 kWh	$ 43,761 $ 3,170	5.63 % 0.41 %	$ 0.044 /kWh
- Demand Charge	3,242 kW 0 kW	$ 3,910 $ 0	1.49 % 0.00 %	$ 6.07 /kW
- Electricity Fees	-	$ 7,220 $ 0	6.48 % 0.00 %	-
Natural Gas	525 MMBtu 0 MMBtu	$ 865 $ 0	4.40 % 0.00 %	$ 1.04 /MMBtu
TOTAL ENERGY	10,719 MMBtu 739 MMBtu	$ 55,756 $ 3,170	4.77 % 0.27 %	$ 5.85 /MMBtu

Recommendations

AR #

Description

ARC Code

Status

Cost

Savings

Payback
(Years)

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details

USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY

2.6221

$ 0

$ 17,837

0.00

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	337,209 kWh	$ 14,837	$ 0.044 /kWh
- Demand Charge	2,479 kW	$ 3,000	$ 6.07 /kW
TOTAL ENERGY	3,456 MMBtu	$ 17,837	-

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details

UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS

2.7142

$ 57,000

$ 15,496

3.68

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	273,312 kWh	$ 12,026	$ 0.044 /kWh
- Demand Charge	374 kW	$ 450	$ 6.07 /kW
- Electricity Fees	-	$ 3,020	-
TOTAL ENERGY	2,801 MMBtu	$ 15,496	-

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details

UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS

2.7142

$ 7,000

$ 6,704

1.04

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	120,537 kWh	$ 5,304	$ 0.044 /kWh
- Demand Charge	165 kW	$ 200	$ 6.07 /kW
- Electricity Fees	-	$ 1,200	-
TOTAL ENERGY	1,236 MMBtu	$ 6,704	-

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details

UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS

2.7142

$ 10,250

$ 3,906

2.62

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	59,217 kWh	$ 2,606	$ 0.044 /kWh
- Demand Charge	81 kW	$ 100	$ 6.07 /kW
- Electricity Fees	-	$ 1,200	-
TOTAL ENERGY	607 MMBtu	$ 3,906	-

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details

UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS

2.7142

$ 5,100

$ 3,681

1.39

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	67,758 kWh	$ 2,981	$ 0.044 /kWh
- Demand Charge	93 kW	$ 100	$ 6.07 /kW
- Electricity Fees	-	$ 600	-
TOTAL ENERGY	695 MMBtu	$ 3,681	-

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details

UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS

2.7142

$ 10,200

$ 2,851

3.58

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	36,161 kWh	$ 1,591	$ 0.044 /kWh
- Demand Charge	50 kW	$ 60	$ 6.07 /kW
- Electricity Fees	-	$ 1,200	-
TOTAL ENERGY	371 MMBtu	$ 2,851	-

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details

ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES

2.4236

$ 2,500

$ 3,170

0.79

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	72,054 kWh	$ 3,170	$ 0.044 /kWh
TOTAL ENERGY	739 MMBtu	$ 3,170	-

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details

REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED

2.4231

$ 800

$ 1,246

0.64

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	28,309 kWh	$ 1,246	$ 0.044 /kWh
TOTAL ENERGY	290 MMBtu	$ 1,246	-

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details

USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES

2.4322

$ 1,600

$ 880

1.82

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Administrative Changes	-	$ 880	-
TOTAL PRODUCTON	-	$ 880	-

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details

RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR

2.2443

$ 1,730

$ 865

2.00

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Natural Gas	525 MMBtu	$ 865	$ 1.04 /MMBtu
TOTAL ENERGY	525 MMBtu	$ 865	-