Industrial Assessment Centers

Assessment #TN0692


Assessment Year 2000
SIC 3629
SIC Description Electrical Industrial Apparatus, Nec
NAICS
NAICS Description
Principal Product distribution switch gear
Sales $ 48,000,000
# of Employees 630
Plant Area (Sq.Ft.) 360,000
Annual Production 8,100 Pieces
Production Hrs. Annual 6,500
Location (State) NC
Yearly Energy Cost $ 407,974

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

7,552,755 kWh $ 201,962 $ 0.027 /kWh

- Demand Charge

16,716 kW $ 206,012 $ 12.32 /kW

- Electricity Fees

- $ 0 -

TOTAL ENERGY

77,416 MMBtu $ 407,974 $ 5.27 /MMBtu

Solid Waste (non-haz)

4,580,189 lbs $ 1,153,978 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,421,161 kWh
230,950 kWh
$ 17,429
$ 6,929
8.63 %
3.43 %
$ 0.027 /kWh

- Demand Charge

185 kW
74 kW
$ 11,992
$ 4,772
5.82 %
2.32 %
$ 12.32 /kW

- Electricity Fees

- $ 18,000
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

14,567 MMBtu
2,367 MMBtu
$ 47,421
$ 11,701
11.62 %
2.87 %
$ 5.27 /MMBtu

Solid Waste (non-haz)

0 lbs
0 lbs
$ 4,210
$ 4,210
0.36 %
0.36 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
RESCHEDULE BREAKS TO ALLOW FOR CONTINUOUS PRODUCTION 4.4530 N $ 645,000 $ 3,613,000 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 18,000 -

TOTAL ENERGY

0 MMBtu $ 18,000 -

Personnel Changes

- $ 3,595,000 -

TOTAL PRODUCTON

- $ 3,595,000 -
02 view
details
ADD ADDITIONAL PRODUCTION SHIFT 4.4510 I $ 967,000 $ 899,000 1.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 899,000 -

TOTAL PRODUCTON

- $ 899,000 -
03 view
details
RECOVER WASTE HEAT FROM EQUIPMENT 2.2437 N $ 700 $ 10,500 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,190,211 kWh $ 10,500 $ 0.027 /kWh

TOTAL ENERGY

12,200 MMBtu $ 10,500 -
04 view
details
USE DEMAND CONTROLLER OR LOAD SHEDDER 2.3191 N $ 11,900 $ 7,220 1.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

111 kW $ 7,220 $ 12.32 /kW

TOTAL ENERGY

0 MMBtu $ 7,220 -
05 view
details
SALVAGE AND RE-USE PROCESS WASTE 3.5312 I $ 0 $ 4,210 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

0 lbs $ 4,210 $ 0 /lbs

TOTAL WASTE

- $ 4,210 -
06 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 0 $ 3,650 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

121,630 kWh $ 3,650 $ 0.027 /kWh

TOTAL ENERGY

1,247 MMBtu $ 3,650 -
07 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 I $ 900 $ 3,600 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

56 kW $ 3,600 $ 12.32 /kW

TOTAL ENERGY

0 MMBtu $ 3,600 -
08 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 3,336 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

87,046 kWh $ 2,611 $ 0.027 /kWh

- Demand Charge

11 kW $ 725 $ 12.32 /kW

TOTAL ENERGY

892 MMBtu $ 3,336 -
09 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 1,300 $ 1,115 1.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

22,274 kWh $ 668 $ 0.027 /kWh

- Demand Charge

7 kW $ 447 $ 12.32 /kW

TOTAL ENERGY

228 MMBtu $ 1,115 -