Industrial Assessment Centers
Assessment #TN0689
| Assessment Year | 2000 |
|---|---|
| SIC | 3612 |
| SIC Description | Transformers, Except Electronic |
| NAICS | |
| NAICS Description | |
| Principal Product | dry-type transformers |
| Sales | $ 30,000,000 |
| # of Employees | 252 |
| Plant Area (Sq.Ft.) | 150,000 |
| Annual Production | 62,000 Pieces |
| Production Hrs. Annual | 2,340 |
| Location (State) | TN |
| Yearly Energy Cost | $ 228,338 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,252,052 kWh | $ 70,448 | $ 0.031 /kWh |
- Demand Charge |
7,684 kW | $ 33,457 | $ 4.35 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
25,526 MMBtu | $ 124,433 | $ 4.87 /MMBtu |
TOTAL ENERGY |
48,610 MMBtu | $ 228,338 | $ 4.70 /MMBtu |
Solid Waste (non-haz) |
676,816 lbs | $ 345,771 | $ 0 /lbs |
Solid Waste (haz) |
55 lbs | $ 603 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
660,023 kWh 262,309 kWh |
$ 16,860 $ 10,090 |
23.93 % 14.32 % |
$ 0.031 /kWh |
- Demand Charge |
99 kW 0 kW |
$ 8,410 $ 0 |
25.14 % 0.00 % |
$ 4.35 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
6,505 MMBtu 0 MMBtu |
$ 31,880 $ 0 |
25.62 % 0.00 % |
$ 4.87 /MMBtu |
TOTAL ENERGY |
13,270 MMBtu 2,689 MMBtu |
$ 57,150 $ 10,090 |
25.03 % 4.42 % |
$ 4.70 /MMBtu |
Solid Waste (non-haz) |
72,445 lbs 72,445 lbs |
$ 1,790 $ 1,790 |
0.52 % 0.52 % |
$ 0 /lbs |
Solid Waste (haz) |
29,183 lbs 12,418 lbs |
$ 8,355 $ 4,345 |
1,385.57 % 720.56 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
INITIATE A PROGRAM TO ACQUIRE ISO CERTIFICATION | 4.7210 | I | $ 100,000 | $ 97,005 | 1.03 | ||||||||||||||||||||||||||||
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| 02 | view details |
ELIMINATE/REDUCE AN OPERATION | 3.1161 | N | $ 108,460 | $ 35,890 | 3.02 | ||||||||||||||||||||||||||||
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| 03 | view details |
USE DEMAND CONTROLLER OR LOAD SHEDDER | 2.3191 | N | $ 18,900 | $ 8,180 | 2.31 | ||||||||||||||||||||||||||||
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| 04 | view details |
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER | 3.5315 | I | $ 5,625 | $ 7,245 | 0.78 | ||||||||||||||||||||||||||||
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| 05 | view details |
RECOVER HEAT FROM OVEN EXHAUST / KILNS | 2.2432 | N | $ 19,500 | $ 6,460 | 3.02 | ||||||||||||||||||||||||||||
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| 06 | view details |
PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER | 2.8113 | N | $ 0 | $ 6,220 | 0.00 | ||||||||||||||||||||||||||||
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| 07 | view details |
INSTALL FLOATING COVERS ON TANKS OF VOLATILE MATERIALS TO REDUCE EVAPORATION | 3.8124 | I | $ 300 | $ 4,345 | 0.07 | ||||||||||||||||||||||||||||
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| 08 | view details |
ADD AREA LIGHTING SWITCHES | 2.7131 | I | $ 6,160 | $ 3,620 | 1.70 | ||||||||||||||||||||||||||||
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| 09 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 0 | $ 540 | 0.00 | ||||||||||||||||||||||||||||
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