Industrial Assessment Centers

Assessment #TN0682


Assessment Year 2000
SIC 3621
SIC Description Motors And Generators
NAICS
NAICS Description
Principal Product Small electric motors
Sales $ 8,500,000
# of Employees 175
Plant Area (Sq.Ft.) 65,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) TN
Yearly Energy Cost $ 163,295

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,944,607 kWh $ 69,818 $ 0.036 /kWh

- Demand Charge

5,389 kW $ 43,034 $ 7.99 /kW

- Electricity Fees

- $ 2,115 -

Natural Gas

7,874 MMBtu $ 48,328 $ 6.14 /MMBtu

TOTAL ENERGY

27,806 MMBtu $ 163,295 $ 5.87 /MMBtu

Solid Waste (non-haz)

582,310 lbs $ 223,524 $ 0 /lbs

Gaseous Waste

17,999 lbs $ 38,205 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

484,174 kWh
0 kWh
$ 31,470
$ 0
45.07 %
0.00 %
$ 0.036 /kWh

- Demand Charge

70 kW
0 kW
$ 6,760
$ 0
15.71 %
0.00 %
$ 7.99 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

88 MMBtu
0 MMBtu
$ 505
$ 0
1.04 %
0.00 %
$ 6.14 /MMBtu

TOTAL ENERGY

5,050 MMBtu
0 MMBtu
$ 38,735
$ 0
23.72 %
0.00 %
$ 5.87 /MMBtu

Solid Waste (non-haz)

500,000 lbs
500,000 lbs
$ 12,600
$ 12,600
5.64 %
5.64 %
$ 0 /lbs

Gaseous Waste

13,743 lbs
0 lbs
$ 27,490
$ 0
71.95 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 I $ 7,800 $ 37,600 0.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

500,000 lbs $ 12,600 $ 0 /lbs

TOTAL WASTE

- $ 12,600 -

By-product Production

- $ 25,000 -

TOTAL PRODUCTON

- $ 25,000 -
02 view
details
OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES 4.3210 I $ 26,000 $ 30,000 0.87
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 30,000 -

TOTAL PRODUCTON

- $ 30,000 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 49,230 $ 29,410 1.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

359,027 kWh $ 23,340 $ 0.036 /kWh

- Demand Charge

63 kW $ 6,070 $ 7.99 /kW

TOTAL ENERGY

3,680 MMBtu $ 29,410 -
04 view
details
COVER CONTAINERS TO MINIMIZE EVAPORATIVE LOSSES 3.8121 N $ 300 $ 27,490 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Gaseous Waste

13,743 lbs $ 27,490 $ 0 /lbs

TOTAL WASTE

- $ 27,490 -
05 view
details
INSTALL SPECTRAL REFLECTORS / DELAMP 2.7144 N $ 3,340 $ 6,460 0.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

94,959 kWh $ 6,170 $ 0.036 /kWh

TOTAL ENERGY

973 MMBtu $ 6,170 -

Ancillary Material Cost

- $ 290 -

TOTAL PRODUCTON

- $ 290 -
06 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 215 $ 2,650 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

30,188 kWh $ 1,960 $ 0.036 /kWh

- Demand Charge

7 kW $ 690 $ 7.99 /kW

TOTAL ENERGY

309 MMBtu $ 2,650 -
07 view
details
COVER OPEN TANKS 2.2514 N $ 800 $ 505 1.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

88 MMBtu $ 505 $ 6.14 /MMBtu

TOTAL ENERGY

88 MMBtu $ 505 -