Industrial Assessment Centers

Assessment #TN0673


Assessment Year 2000
SIC 3442
SIC Description Metal Doors, Sash, And Trim
NAICS
NAICS Description
Principal Product Steel doors and frames
Sales $ 3,000,000
# of Employees 32
Plant Area (Sq.Ft.) 38,000
Annual Production 10,500 Pieces
Production Hrs. Annual 2,800
Location (State) NC
Yearly Energy Cost $ 24,113

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

- Demand Charge

1,112 kW $ 5,441 $ 4.89 /kW

- Electricity Fees

- $ 3,660 -

Natural Gas

850 MMBtu $ 5,381 $ 6.33 /MMBtu

LPG

697 MMBtu $ 9,631 $ 13.82 /MMBtu

TOTAL ENERGY

1,547 MMBtu $ 24,113 $ 15.59 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 4.89 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

283 MMBtu
170 MMBtu
$ 1,790
$ 1,075
33.27 %
19.98 %
$ 6.33 /MMBtu

LPG

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 13.82 /MMBtu

TOTAL ENERGY

292 MMBtu
170 MMBtu
$ 1,830
$ 1,075
7.59 %
4.46 %
$ 15.59 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS 2.7243 I $ 2,610 $ 1,075 2.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

170 MMBtu $ 1,075 $ 6.33 /MMBtu

TOTAL ENERGY

170 MMBtu $ 1,075 -
02 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.6110 N $ 1,075 $ 980 1.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

879 kWh $ 40 $ 0.000 /kWh

TOTAL ENERGY

9 MMBtu $ 40 -

Primary Product

- $ 940 -

TOTAL PRODUCTON

- $ 940 -
03 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 N $ 1,820 $ 715 2.55
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

113 MMBtu $ 715 $ 6.33 /MMBtu

TOTAL ENERGY

113 MMBtu $ 715 -
04 view
details
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS 3.1191 N $ 0 $ 710 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

0 lbs $ 710 $ 0 /lbs

TOTAL WASTE

- $ 710 -
05 view
details
USE A RAG RECYCLE SERVICE 3.7131 N $ 0 $ 240 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

2,400 lbs $ 1,200 $ 0 /lbs

TOTAL WASTE

- $ 1,200 -

Ancillary Material Cost

- $ -960 -

TOTAL PRODUCTON

- $ -960 -
06 view
details
CONTRACT A WOOD PALLET RECYCLING COMPANY 3.5316 I $ 0 $ 160 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

1,950 lbs $ 160 $ 0 /lbs

TOTAL WASTE

- $ 160 -