Industrial Assessment Centers
Assessment #TN0661
| Assessment Year | 1999 |
|---|---|
| SIC | 3357 |
| SIC Description | Nonferrous Wiredrawing & Insulating |
| NAICS | |
| NAICS Description | |
| Principal Product | Insulated copper wire |
| Sales | $ 20,000,000 |
| # of Employees | 110 |
| Plant Area (Sq.Ft.) | 140,000 |
| Annual Production | 40,000,000 Pounds |
| Production Hrs. Annual | 6,600 |
| Location (State) | TN |
| Yearly Energy Cost | $ 776,483 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
12,597,011 kWh | $ 410,414 | $ 0.033 /kWh |
- Demand Charge |
34,725 kW | $ 280,110 | $ 8.07 /kW |
- Electricity Fees |
- | $ 82,782 | - |
Natural Gas |
426 MMBtu | $ 3,177 | $ 7.46 /MMBtu |
TOTAL ENERGY |
129,545 MMBtu | $ 776,483 | $ 5.99 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
559,790 kWh -272,567 kWh |
$ 21,590 $ -6,930 |
5.26 % -1.69 % |
$ 0.033 /kWh |
- Demand Charge |
134 kW 0 kW |
$ 16,270 $ 0 |
5.81 % 0.00 % |
$ 8.07 /kW |
- Electricity Fees |
- |
$ 72,160 $ 0 |
87.17 % 0.00 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 7.46 /MMBtu |
TOTAL ENERGY |
5,738 MMBtu -2,794 MMBtu |
$ 110,020 $ -6,930 |
14.17 % -0.89 % |
$ 5.99 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
IMPLEMENT A REGULAR MAINTENANCE PROGRAM TO REDUCE EMISSIONS FROM LEAKY VALVES AND PIPE FITTINGS | 3.7312 | I | $ 5,000 | $ 175,335 | 0.03 | ||||||||||||||||||||
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| 02 | view details |
INSTALL EQUIPMENT TO MOVE PRODUCT | 4.4450 | N | $ 49,760 | $ 91,400 | 0.54 | ||||||||||||||||||||
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| 03 | view details |
REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS | 3.5212 | N | $ 8,750 | $ 73,031 | 0.12 | ||||||||||||||||||||
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| 04 | view details |
USE POWER FACTOR CONTROLLERS | 2.3211 | N | $ 93,000 | $ 72,160 | 1.29 | ||||||||||||||||||||
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| 05 | view details |
CHANGE PRODUCT DESIGN TO REDUCE ENERGY REQUIREMENTS | 2.5195 | N | $ 2,720 | $ 39,290 | 0.07 | ||||||||||||||||||||
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| 06 | view details |
USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME | 3.6112 | I | $ 30,600 | $ 25,103 | 1.22 | ||||||||||||||||||||
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| 07 | view details |
METER WASTE WATER | 3.4155 | N | $ 3,700 | $ 13,500 | 0.27 | ||||||||||||||||||||
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| 08 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | N | $ 650 | $ 6,500 | 0.10 | ||||||||||||||||||||
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