Industrial Assessment Centers

Assessment #TN0657


Assessment Year 1999
SIC 3715
SIC Description Truck Trailers
NAICS
NAICS Description
Principal Product Truck Equipment
Sales $ 22,000,000
# of Employees 160
Plant Area (Sq.Ft.) 140,000
Annual Production 1,600 Pieces
Production Hrs. Annual 2,080
Location (State) KY
Yearly Energy Cost $ 108,380

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,025,205 kWh $ 58,996 $ 0.029 /kWh

- Demand Charge

7,768 kW $ 23,070 $ 2.97 /kW

- Electricity Fees

- $ 7,459 -

Natural Gas

3,483 MMBtu $ 18,855 $ 5.41 /MMBtu

TOTAL ENERGY

24,241 MMBtu $ 108,380 $ 4.47 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

121,629 kWh
121,629 kWh
$ 3,525
$ 3,525
5.97 %
5.97 %
$ 0.029 /kWh

- Demand Charge

564 kW
564 kW
$ 1,680
$ 1,680
7.28 %
7.28 %
$ 2.97 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 5.41 /MMBtu

TOTAL ENERGY

1,247 MMBtu
1,247 MMBtu
$ 5,205
$ 5,205
4.80 %
4.80 %
$ 4.47 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 13,800 $ 4,885 2.82
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

114,302 kWh $ 3,315 $ 0.029 /kWh

- Demand Charge

528 kW $ 1,570 $ 2.97 /kW

TOTAL ENERGY

1,172 MMBtu $ 4,885 -
02 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 805 $ 320 2.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,327 kWh $ 210 $ 0.029 /kWh

- Demand Charge

36 kW $ 110 $ 2.97 /kW

TOTAL ENERGY

75 MMBtu $ 320 -
03 view
details
CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS 3.2123 I $ 890 $ 64,750 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Raw Material

- $ 64,750 -

TOTAL PRODUCTON

- $ 64,750 -
04 view
details
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS 3.1191 I $ 0 $ 2,000 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 2,000 -

TOTAL PRODUCTON

- $ 2,000 -
05 view
details
ADD ADDITIONAL PRODUCTION SHIFT 4.4510 I $ 61,600 $ 110,000 0.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Product

- $ 110,000 -

TOTAL PRODUCTON

- $ 110,000 -