Industrial Assessment Centers
Assessment #TN0609
| Assessment Year | 1997 |
|---|---|
| SIC | 3545 |
| SIC Description | Machine Tool Accessories |
| NAICS | |
| NAICS Description | |
| Principal Product | Industrial metal-working tools (inserts) |
| Sales | $ 165,000,000 |
| # of Employees | 86 |
| Plant Area (Sq.Ft.) | 23,000 |
| Annual Production | 33,000,000 Pieces |
| Production Hrs. Annual | 6,600 |
| Location (State) | SC |
| Yearly Energy Cost | $ 210,875 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,988,277 kWh | $ 175,560 | $ 0.059 /kWh |
- Demand Charge |
8,906 kW | $ 28,084 | $ 3.15 /kW |
- Electricity Fees |
- | $ 816 | - |
Natural Gas |
1,082 MMBtu | $ 6,415 | $ 5.93 /MMBtu |
TOTAL ENERGY |
31,712 MMBtu | $ 210,875 | $ 6.65 /MMBtu |
Other Liquid (non-haz) |
16,070 Gal | $ 10,684 | $ 0 /Gal |
Other Liquid (haz) |
26,090 Gal | $ 109,706 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
57,446 kWh 86,460 kWh |
$ 4,670 $ 4,840 |
2.66 % 2.76 % |
$ 0.059 /kWh |
- Demand Charge |
36 kW 0 kW |
$ 120 $ 0 |
0.43 % 0.00 % |
$ 3.15 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
83 MMBtu 83 MMBtu |
$ 490 $ 490 |
7.64 % 7.64 % |
$ 5.93 /MMBtu |
TOTAL ENERGY |
671 MMBtu 969 MMBtu |
$ 5,280 $ 5,330 |
2.50 % 2.53 % |
$ 6.65 /MMBtu |
Other Liquid (non-haz) |
13,660 Gal 0 Gal |
$ 8,840 $ 0 |
82.74 % 0.00 % |
$ 0 /Gal |
Other Liquid (haz) |
11,213 Gal 0 Gal |
$ 19,960 $ 0 |
18.19 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY | 4.4310 | N | $ 19,080 | $ 83,060 | 0.23 | ||||||||||||||||||||||||
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| 02 | view details |
DISTILL CONTAMINATED SOLVENTS FOR REUSE | 3.8142 | N | $ 45,880 | $ 64,970 | 0.71 | ||||||||||||||||||||||||
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| 03 | view details |
ALLOW DRAINAGE BEFORE WITHDRAWING OBJECT | 3.1242 | N | $ 5,080 | $ 10,970 | 0.46 | ||||||||||||||||||||||||
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| 04 | view details |
USE EVAPORATION TO CONCENTRATE MATERIAL | 3.3131 | N | $ 20,880 | $ 8,030 | 2.60 | ||||||||||||||||||||||||
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| 05 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | I | $ 6,200 | $ 5,330 | 1.16 | ||||||||||||||||||||||||
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| 06 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 600 | $ 860 | 0.70 | ||||||||||||||||||||||||
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