Industrial Assessment Centers

Assessment #TN0600


Assessment Year 1997
SIC 2521
SIC Description Wood Office Furniture
NAICS
NAICS Description
Principal Product Ready-to-assemble wooden furniture
Sales $ 16,000,000
# of Employees 347
Plant Area (Sq.Ft.) 300,000
Annual Production 130,000 Pieces
Production Hrs. Annual 6,240
Location (State) VA
Yearly Energy Cost $ 389,344

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

7,876,905 kWh $ 162,993 $ 0.021 /kWh

- Demand Charge

13,376 kW $ 75,708 $ 5.66 /kW

- Electricity Fees

- $ 90,583 -

LPG

8,594 MMBtu $ 60,060 $ 6.99 /MMBtu

TOTAL ENERGY

89,332 MMBtu $ 389,344 $ 4.36 /MMBtu

Other Liquid (non-haz)

60,000 Gal $ 58,920 $ 0 /Gal

Solid Waste (non-haz)

10,800,000 lbs $ 476,690 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

2,403,282 kWh
1,576,788 kWh
$ 38,455
$ 25,230
23.59 %
15.48 %
$ 0.021 /kWh

- Demand Charge

132 kW
132 kW
$ 3,250
$ 3,250
4.29 %
4.29 %
$ 5.66 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

LPG

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 6.99 /MMBtu

TOTAL ENERGY

24,634 MMBtu
16,162 MMBtu
$ 41,705
$ 28,480
10.71 %
7.31 %
$ 4.36 /MMBtu

Other Liquid (non-haz)

40,500 Gal
0 Gal
$ 14,690
$ 0
24.93 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

570,000 lbs
570,000 lbs
$ 64,585
$ 63,770
13.55 %
13.38 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
MODIFY CURRENT INCENTIVE PROGRAM 4.4210 N $ 10,000 $ 105,000 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ -25,000 -

Primary Product

- $ 130,000 -

TOTAL PRODUCTON

- $ 105,000 -
02 view
details
REDUCE SCRAP PRODUCTION 3.1192 I $ 9,000 $ 62,970 0.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-49,824 kWh $ -800 $ 0.021 /kWh

TOTAL ENERGY

-511 MMBtu $ -800 -

Solid Waste (non-haz)

570,000 lbs $ 63,770 $ 0 /lbs

TOTAL WASTE

- $ 63,770 -
03 view
details
ELIMINATE THIRD SHIFT 2.6225 I $ 4,000 $ 20,340 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,588,511 kWh $ 25,420 $ 0.021 /kWh

TOTAL ENERGY

16,282 MMBtu $ 25,420 -

Administrative Changes

- $ -5,080 -

TOTAL PRODUCTON

- $ -5,080 -
04 view
details
USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE 3.4156 N $ 0 $ 6,580 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (non-haz)

40,500 Gal $ 14,690 $ 0 /Gal

Solid Waste (non-haz)

0 lbs $ -8,110 $ 0 /lbs

TOTAL WASTE

- $ 6,580 -
05 view
details
MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION 2.6242 N $ 3,775 $ 9,100 0.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

568,581 kWh $ 9,100 $ 0.021 /kWh

TOTAL ENERGY

5,828 MMBtu $ 9,100 -
06 view
details
USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL 3.6192 N $ 6,000 $ 8,925 0.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

0 lbs $ 8,925 $ 0 /lbs

TOTAL WASTE

- $ 8,925 -
07 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 410 $ 3,140 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

196,366 kWh $ 3,140 $ 0.021 /kWh

TOTAL ENERGY

2,013 MMBtu $ 3,140 -
08 view
details
USE POWER FACTOR CONTROLLERS 2.3211 I $ 5,675 $ 2,500 2.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

0 kW $ 2,500 $ 5.66 /kW

TOTAL ENERGY

0 MMBtu $ 2,500 -
09 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 2,590 $ 1,360 1.90
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

38,101 kWh $ 610 $ 0.021 /kWh

- Demand Charge

132 kW $ 750 $ 5.66 /kW

TOTAL ENERGY

391 MMBtu $ 1,360 -
10 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 N $ 535 $ 985 0.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

61,547 kWh $ 985 $ 0.021 /kWh

TOTAL ENERGY

631 MMBtu $ 985 -