Industrial Assessment Centers

Assessment #TN0595


Assessment Year 1996
SIC 3631
SIC Description Household Cooking Equipment
NAICS
NAICS Description
Principal Product Electric and Gas Ranges
Sales $ 300,000,000
# of Employees 1,100
Plant Area (Sq.Ft.) 430,000
Annual Production 750,000 Pieces
Production Hrs. Annual 6,000
Location (State) TN
Yearly Energy Cost $ 1,535,992

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

20,940,211 kWh $ 549,375 $ 0.026 /kWh

- Demand Charge

41,465 kW $ 148,712 $ 3.59 /kW

- Electricity Fees

- $ 0 -

Natural Gas

248,173 MMBtu $ 837,905 $ 3.38 /MMBtu

TOTAL ENERGY

462,810 MMBtu $ 1,535,992 $ 3.32 /MMBtu

Other Liquid (non-haz)

60 Gal $ 1,000 $ 0 /Gal

Solid Waste (non-haz)

793,500 lbs $ 54,350 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,151,524 kWh
1,078,253 kWh
$ 25,320
$ 23,720
4.61 %
4.32 %
$ 0.026 /kWh

- Demand Charge

684 kW
384 kW
$ 6,960
$ 3,900
4.68 %
2.62 %
$ 3.59 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

7,754 MMBtu
6,894 MMBtu
$ 26,360
$ 23,440
3.15 %
2.80 %
$ 3.38 /MMBtu

TOTAL ENERGY

19,557 MMBtu
17,946 MMBtu
$ 58,640
$ 51,060
3.82 %
3.32 %
$ 3.32 /MMBtu

Other Liquid (non-haz)

-55 Gal
0 Gal
$ -200
$ 0
-20.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

7,760 lbs
7,760 lbs
$ 8,025
$ 2,275
14.77 %
4.19 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 I $ 12,880 $ 34,060 0.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

927,022 kWh $ 20,390 $ 0.026 /kWh

Natural Gas

4,021 MMBtu $ 13,670 $ 3.38 /MMBtu

TOTAL ENERGY

13,523 MMBtu $ 34,060 -
02 view
details
CONTRACT A WOOD PALLET RECYCLING COMPANY 3.5316 N $ 15,600 $ 33,550 0.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

0 lbs $ 5,750 $ 0 /lbs

TOTAL WASTE

- $ 5,750 -

Administrative Changes

- $ 27,800 -

TOTAL PRODUCTON

- $ 27,800 -
03 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 5,400 $ 9,770 0.55
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,873 MMBtu $ 9,770 $ 3.38 /MMBtu

TOTAL ENERGY

2,873 MMBtu $ 9,770 -
04 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 7,525 $ 7,230 1.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

151,231 kWh $ 3,330 $ 0.026 /kWh

- Demand Charge

384 kW $ 3,900 $ 3.59 /kW

TOTAL ENERGY

1,550 MMBtu $ 7,230 -
05 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 480 $ 4,660 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

73,271 kWh $ 1,600 $ 0.026 /kWh

- Demand Charge

300 kW $ 3,060 $ 3.59 /kW

TOTAL ENERGY

751 MMBtu $ 4,660 -
06 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 4,450 $ 2,920 1.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

860 MMBtu $ 2,920 $ 3.38 /MMBtu

TOTAL ENERGY

860 MMBtu $ 2,920 -
07 view
details
IMPROVED MATERIAL HANDLING (MIXING AND TRANSFER) 3.7212 I $ 0 $ 2,600 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

7,760 lbs $ 2,275 $ 0 /lbs

TOTAL WASTE

- $ 2,275 -

Administrative Changes

- $ 325 -

TOTAL PRODUCTON

- $ 325 -
08 view
details
UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS 3.3128 N $ 930 $ 1,600 0.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (non-haz)

-55 Gal $ -200 $ 0 /Gal

TOTAL WASTE

- $ -200 -

Administrative Changes

- $ 2,700 -

Primary Raw Material

- $ -900 -

TOTAL PRODUCTON

- $ 1,800 -