U.S. Department of Energy - Energy Efficiency and Renewable Energy

Industrial Technologies Program

Assessment Year	1995
SIC	3469
SIC Description	Metal Stampings, Nec
NAICS
NAICS Description
Principal Product	Icemakers, circuit boards, and bomb fuse cables
Sales	$ 88,000,000
# of Employees	725
Plant Area (Sq.Ft.)	162,000
Annual Production	500,000 Pieces
Production Hrs. Annual	6,240
Location (State)	KY
Yearly Energy Cost	$ 306,729

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	4,871,337 kWh	$ 294,846	$ 0.061 /kWh
- Electricity Fees	-	$ 0	-
Natural Gas	2,132 MMBtu	$ 11,883	$ 5.57 /MMBtu
TOTAL ENERGY	52,063 MMBtu	$ 306,729	$ 5.89 /MMBtu
Other Liquid (haz)	570 Gal	$ 2,420	$ 0 /Gal
Gaseous Waste	7,100 lbs	$ 8,375	$ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	179,953 kWh 167,057 kWh	$ 8,351 $ 7,784	2.83 % 2.64 %	$ 0.061 /kWh
- Electricity Fees	-	$ 0 $ 0	0.00 % 0.00 %	-
Natural Gas	462 MMBtu 462 MMBtu	$ 2,587 $ 2,587	21.77 % 21.77 %	$ 5.57 /MMBtu
TOTAL ENERGY	2,306 MMBtu 2,174 MMBtu	$ 10,938 $ 10,371	3.57 % 3.38 %	$ 5.89 /MMBtu
Other Liquid (haz)	998 Gal 0 Gal	$ 25,469 $ 0	1,052.44 % 0.00 %	$ 0 /Gal
Gaseous Waste	7,100 lbs 0 lbs	$ 8,375 $ 0	100.00 % 0.00 %	$ 0 /lbs

Recommendations

AR #		Description	ARC Code	Status	Cost	Savings	Payback (Years)
01	view details	INSTALL TIMERS AND/OR THERMOSTATS	2.7261	I	$ 5,320	$ 7,423	0.72
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 109,906 kWh $ 4,836 $ 0.061 /kWh Natural Gas 462 MMBtu $ 2,587 $ 5.57 /MMBtu TOTAL ENERGY 1,589 MMBtu $ 7,423 -
02	view details	INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS	2.4221	I	$ 900	$ 1,157	0.78
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 21,102 kWh $ 1,157 $ 0.061 /kWh TOTAL ENERGY 216 MMBtu $ 1,157 -
03	view details	USE SYNTHETIC LUBRICANT	2.4314	I	$ 0	$ 1,030	0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 18,757 kWh $ 1,030 $ 0.061 /kWh TOTAL ENERGY 192 MMBtu $ 1,030 -
04	view details	INSULATE BARE EQUIPMENT	2.2511	I	$ 788	$ 761	1.04
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 17,292 kWh $ 761 $ 0.061 /kWh TOTAL ENERGY 177 MMBtu $ 761 -
05	view details	CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES	2.6211	N	$ 1,275	$ 567	2.25
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 12,896 kWh $ 567 $ 0.061 /kWh TOTAL ENERGY 132 MMBtu $ 567 -
06	view details	CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS	3.1191	N	$ 24,000	$ 27,755	0.86
Energy Sources Yearly Reduction Yearly Savings Unit Price Other Liquid (haz) 570 Gal $ 19,380 $ 0 /Gal Gaseous Waste 7,100 lbs $ 8,375 $ 0 /lbs TOTAL WASTE - $ 27,755 -
07	view details	RECYCLE CLEANING SOLVENT AND REUSE	3.8143	N	$ 12,400	$ 10,768	1.15
Energy Sources Yearly Reduction Yearly Savings Unit Price Other Liquid (haz) 428 Gal $ 6,089 $ 0 /Gal TOTAL WASTE - $ 6,089 - Ancillary Material Cost - $ 4,679 - TOTAL PRODUCTON - $ 4,679 -

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