Industrial Assessment Centers

Assessment #TN0557


Assessment Year 1995
SIC 3469
SIC Description Metal Stampings, Nec
NAICS
NAICS Description
Principal Product Icemakers, circuit boards, and bomb fuse cables
Sales $ 88,000,000
# of Employees 725
Plant Area (Sq.Ft.) 162,000
Annual Production 500,000 Pieces
Production Hrs. Annual 6,240
Location (State) KY
Yearly Energy Cost $ 306,729

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,871,337 kWh $ 294,846 $ 0.061 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

2,132 MMBtu $ 11,883 $ 5.57 /MMBtu

TOTAL ENERGY

52,063 MMBtu $ 306,729 $ 5.89 /MMBtu

Other Liquid (haz)

570 Gal $ 2,420 $ 0 /Gal

Gaseous Waste

7,100 lbs $ 8,375 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

179,953 kWh
167,057 kWh
$ 8,351
$ 7,784
2.83 %
2.64 %
$ 0.061 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

462 MMBtu
462 MMBtu
$ 2,587
$ 2,587
21.77 %
21.77 %
$ 5.57 /MMBtu

TOTAL ENERGY

2,306 MMBtu
2,174 MMBtu
$ 10,938
$ 10,371
3.57 %
3.38 %
$ 5.89 /MMBtu

Other Liquid (haz)

998 Gal
0 Gal
$ 25,469
$ 0
1,052.44 %
0.00 %
$ 0 /Gal

Gaseous Waste

7,100 lbs
0 lbs
$ 8,375
$ 0
100.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 I $ 5,320 $ 7,423 0.72
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

109,906 kWh $ 4,836 $ 0.061 /kWh

Natural Gas

462 MMBtu $ 2,587 $ 5.57 /MMBtu

TOTAL ENERGY

1,589 MMBtu $ 7,423 -
02 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 900 $ 1,157 0.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,102 kWh $ 1,157 $ 0.061 /kWh

TOTAL ENERGY

216 MMBtu $ 1,157 -
03 view
details
USE SYNTHETIC LUBRICANT 2.4314 I $ 0 $ 1,030 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,757 kWh $ 1,030 $ 0.061 /kWh

TOTAL ENERGY

192 MMBtu $ 1,030 -
04 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 788 $ 761 1.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,292 kWh $ 761 $ 0.061 /kWh

TOTAL ENERGY

177 MMBtu $ 761 -
05 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 1,275 $ 567 2.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,896 kWh $ 567 $ 0.061 /kWh

TOTAL ENERGY

132 MMBtu $ 567 -
06 view
details
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS 3.1191 N $ 24,000 $ 27,755 0.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (haz)

570 Gal $ 19,380 $ 0 /Gal

Gaseous Waste

7,100 lbs $ 8,375 $ 0 /lbs

TOTAL WASTE

- $ 27,755 -
07 view
details
RECYCLE CLEANING SOLVENT AND REUSE 3.8143 N $ 12,400 $ 10,768 1.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (haz)

428 Gal $ 6,089 $ 0 /Gal

TOTAL WASTE

- $ 6,089 -

Ancillary Material Cost

- $ 4,679 -

TOTAL PRODUCTON

- $ 4,679 -