Industrial Assessment Centers

Assessment #TN0462


Assessment Year 1992
SIC 2657
SIC Description Folding Paperboard Boxes
NAICS
NAICS Description
Principal Product PAPERBOARD CARTONS
Sales $ 14,000,000
# of Employees 117
Plant Area (Sq.Ft.) 0
Annual Production 24,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) TN
Yearly Energy Cost $ 115,284

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,202,814 kWh $ 78,904 $ 0.066 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

5,843 MMBtu $ 36,380 $ 6.23 /MMBtu

TOTAL ENERGY

18,172 MMBtu $ 115,284 $ 6.34 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

125,439 kWh
0 kWh
$ 8,279
$ 0
10.49 %
0.00 %
$ 0.066 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,526 MMBtu
0 MMBtu
$ 15,662
$ 0
43.05 %
0.00 %
$ 6.23 /MMBtu

TOTAL ENERGY

3,811 MMBtu
0 MMBtu
$ 23,941
$ 0
20.77 %
0.00 %
$ 6.34 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE DIRECT AIR SUPPLY TO EXHAUST HOODS 2.7245 N $ 9,880 $ 12,369 0.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,995 MMBtu $ 12,369 $ 6.23 /MMBtu

TOTAL ENERGY

1,995 MMBtu $ 12,369 -
02 view
details
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS 2.7243 N $ 5,400 $ 2,871 1.88
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

463 MMBtu $ 2,871 $ 6.23 /MMBtu

TOTAL ENERGY

463 MMBtu $ 2,871 -
03 view
details
KEEP LAMPS AND REFLECTORS CLEAN 2.7123 N $ 5,335 $ 5,076 1.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

71,805 kWh $ 4,739 $ 0.066 /kWh

TOTAL ENERGY

736 MMBtu $ 4,739 -

Administrative Changes

- $ 337 -

TOTAL PRODUCTON

- $ 337 -
04 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 400 $ 1,393 0.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,102 kWh $ 1,393 $ 0.066 /kWh

TOTAL ENERGY

216 MMBtu $ 1,393 -
05 view
details
INSTALL AIR SEALS AROUND TRUCK LOADING DOCK DOORS 2.7443 N $ 660 $ 422 1.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

68 MMBtu $ 422 $ 6.23 /MMBtu

TOTAL ENERGY

68 MMBtu $ 422 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 390 $ 1,504 0.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

26,671 kWh $ 1,760 $ 0.066 /kWh

TOTAL ENERGY

273 MMBtu $ 1,760 -

Administrative Changes

- $ -256 -

TOTAL PRODUCTON

- $ -256 -
07 view
details
INSTALL SET-BACK TIMERS 2.6232 N $ 0 $ 271 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,103 kWh $ 271 $ 0.066 /kWh

TOTAL ENERGY

42 MMBtu $ 271 -
08 view
details
IMPROVE LUBRICATION PRACTICES 2.4312 N $ 0 $ 116 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,758 kWh $ 116 $ 0.066 /kWh

TOTAL ENERGY

18 MMBtu $ 116 -