Industrial Assessment Centers

Assessment #TN0360


Assessment Year 1989
SIC 3143
SIC Description Men's Footwear, Except Athletic
NAICS
NAICS Description
Principal Product BOOTS,VULCANIZ. PRESSES
Sales $ 20,000,000
# of Employees 265
Plant Area (Sq.Ft.) 0
Annual Production 592,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Yearly Energy Cost $ 193,608

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,526,964 kWh $ 175,418 $ 0.050 /kWh

- Electricity Fees

- $ 0 -

Fuel Oil #2

2,996 MMBtu $ 18,190 $ 6.07 /MMBtu

TOTAL ENERGY

39,147 MMBtu $ 193,608 $ 4.95 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

509,085 kWh
213,657 kWh
$ 25,457
$ 10,686
14.51 %
6.09 %
$ 0.050 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Fuel Oil #2

187 MMBtu
187 MMBtu
$ 1,135
$ 1,135
6.24 %
6.24 %
$ 6.07 /MMBtu

TOTAL ENERGY

5,404 MMBtu
2,376 MMBtu
$ 26,592
$ 11,821
13.73 %
6.11 %
$ 4.95 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
KEEP LAMPS AND REFLECTORS CLEAN 2.7123 N $ 24,045 $ 10,266 2.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

198,124 kWh $ 9,906 $ 0.050 /kWh

TOTAL ENERGY

2,031 MMBtu $ 9,906 -

Administrative Changes

- $ 360 -

TOTAL PRODUCTON

- $ 360 -
02 view
details
USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE 2.7133 I $ 1,150 $ 4,620 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

92,321 kWh $ 4,620 $ 0.050 /kWh

TOTAL ENERGY

946 MMBtu $ 4,620 -
03 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 1,211 $ 4,865 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

97,304 kWh $ 4,865 $ 0.050 /kWh

TOTAL ENERGY

997 MMBtu $ 4,865 -
04 view
details
USE MINIMUM STEAM OPERATING PRESSURE 2.2163 I $ 0 $ 1,135 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #2

187 MMBtu $ 1,135 $ 6.07 /MMBtu

TOTAL ENERGY

187 MMBtu $ 1,135 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 600 $ 2,550 0.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

50,996 kWh $ 2,550 $ 0.050 /kWh

TOTAL ENERGY

523 MMBtu $ 2,550 -
06 view
details
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME 2.6212 I $ 1,700 $ 1,685 1.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

33,705 kWh $ 1,685 $ 0.050 /kWh

TOTAL ENERGY

345 MMBtu $ 1,685 -
07 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 703 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,068 kWh $ 703 $ 0.050 /kWh

TOTAL ENERGY

144 MMBtu $ 703 -
08 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 900 $ 1,128 0.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

22,567 kWh $ 1,128 $ 0.050 /kWh

TOTAL ENERGY

231 MMBtu $ 1,128 -