Industrial Assessment Centers

Assessment #TA0132


Assessment Year 2006
SIC 2899
SIC Description Chemical Preparations, Nec
NAICS 325998
NAICS Description All Other Miscellaneous Chemical Product and Preparation Manufacturing
Principal Product Chemical Product
Sales $ 75,000,000
# of Employees 80
Plant Area (Sq.Ft.) 260,000
Annual Production 5,800,000 Tons
Production Hrs. Annual 8,640
Location (State) TX
Yearly Energy Cost $ 1,850,246

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

10,380,284 kWh $ 488,233 $ 0.047 /kWh

- Demand Charge

16,649 kW $ 136,838 $ 8.22 /kW

- Electricity Fees

- $ 0 -

Natural Gas

292,990 MMBtu $ 1,225,175 $ 4.18 /MMBtu

TOTAL ENERGY

399,388 MMBtu $ 1,850,246 $ 4.63 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

69,200 kWh
0 kWh
$ 2,312
$ 0
0.47 %
0.00 %
$ 0.047 /kWh

- Demand Charge

134 kW
0 kW
$ 1,663
$ 0
1.22 %
0.00 %
$ 8.22 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

4,398 MMBtu
822 MMBtu
$ 18,382
$ 3,435
1.50 %
0.28 %
$ 4.18 /MMBtu

TOTAL ENERGY

5,107 MMBtu
822 MMBtu
$ 22,357
$ 3,435
1.21 %
0.19 %
$ 4.63 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 20,194 $ 14,689 1.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

3,514 MMBtu $ 14,689 $ 4.18 /MMBtu

TOTAL ENERGY

3,514 MMBtu $ 14,689 -
02 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 0 $ 3,975 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

69,200 kWh $ 2,312 $ 0.047 /kWh

- Demand Charge

134 kW $ 1,663 $ 8.22 /kW

TOTAL ENERGY

709 MMBtu $ 3,975 -
03 view
details
REUSE / RECYCLE/ SELL PAPER PRODUCTS 3.5217 N $ 35 $ 3,293 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

55,000 lbs $ 3,293 $ 0 /lbs

TOTAL WASTE

- $ 3,293 -
04 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 I $ 277 $ 1,855 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

444 MMBtu $ 1,855 $ 4.18 /MMBtu

TOTAL ENERGY

444 MMBtu $ 1,855 -
05 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 I $ 826 $ 1,580 0.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

378 MMBtu $ 1,580 $ 4.18 /MMBtu

TOTAL ENERGY

378 MMBtu $ 1,580 -
06 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 249 $ 258 0.97
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

62 MMBtu $ 258 $ 4.18 /MMBtu

TOTAL ENERGY

62 MMBtu $ 258 -