Industrial Assessment Centers

Assessment #TA0130


Assessment Year 2006
SIC 2086
SIC Description Bottled And Canned Soft Drinks
NAICS 312111
NAICS Description Soft Drink Manufacturing
Principal Product bottled and canned soft drinks
Sales $ 100,000,000
# of Employees 600
Plant Area (Sq.Ft.) 170,400
Annual Production 3,500,000 Pieces
Production Hrs. Annual 5,712
Location (State) TX
Yearly Energy Cost $ 1,575,720

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

14,883,394 kWh $ 1,353,923 $ 0.091 /kWh

- Demand Charge

27,545 kW $ 186,426 $ 6.77 /kW

- Electricity Fees

- $ 0 -

Natural Gas

40,412 MMBtu $ 35,371 $ 0.88 /MMBtu

TOTAL ENERGY

192,967 MMBtu $ 1,575,720 $ 8.17 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

154,224 kWh
154,224 kWh
$ 15,561
$ 15,561
1.15 %
1.15 %
$ 0.091 /kWh

- Demand Charge

324 kW
324 kW
$ 1,631
$ 1,631
0.87 %
0.87 %
$ 6.77 /kW

- Electricity Fees

- $ 10,795
$ 10,795
0.00 %
0.00 %
-

Natural Gas

93 MMBtu
93 MMBtu
$ 81
$ 81
0.23 %
0.23 %
$ 0.88 /MMBtu

TOTAL ENERGY

1,674 MMBtu
1,674 MMBtu
$ 28,068
$ 28,068
1.78 %
1.78 %
$ 8.17 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 0 $ 17,192 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

154,224 kWh $ 15,561 $ 0.091 /kWh

- Demand Charge

324 kW $ 1,631 $ 6.77 /kW

TOTAL ENERGY

1,581 MMBtu $ 17,192 -
02 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 I $ 252 $ 81 3.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

93 MMBtu $ 81 $ 0.88 /MMBtu

TOTAL ENERGY

93 MMBtu $ 81 -
03 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 I $ 22,000 $ 10,795 2.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 10,795 -

TOTAL ENERGY

0 MMBtu $ 10,795 -