Industrial Assessment Centers

Assessment #TA0127


Assessment Year 2006
SIC 2087
SIC Description Flavoring Extracts And Syrups, Nec
NAICS 311999
NAICS Description All Other Miscellaneous Food Manufacturing
Principal Product Beverage Syrup
Sales $ 30,000,000
# of Employees 116
Plant Area (Sq.Ft.) 250,000
Annual Production 74,000 Thousand Gallons
Production Hrs. Annual 4,000
Location (State) TX
Yearly Energy Cost $ 904,334

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

7,314,132 kWh $ 647,062 $ 0.088 /kWh

- Demand Charge

14,349 kW $ 98,534 $ 6.87 /kW

- Electricity Fees

- $ 0 -

Natural Gas

19,587 MMBtu $ 158,738 $ 8.10 /MMBtu

TOTAL ENERGY

94,557 MMBtu $ 904,334 $ 9.56 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

30,817 kWh
26,800 kWh
$ 2,647
$ 2,302
0.41 %
0.36 %
$ 0.088 /kWh

- Demand Charge

832 kW
832 kW
$ 4,662
$ 4,662
4.73 %
4.73 %
$ 6.87 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

78 MMBtu
78 MMBtu
$ 625
$ 625
0.39 %
0.39 %
$ 8.10 /MMBtu

TOTAL ENERGY

394 MMBtu
353 MMBtu
$ 7,934
$ 7,589
0.88 %
0.84 %
$ 9.56 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS 2.3132 I $ 0 $ 4,212 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

752 kW $ 4,212 $ 6.87 /kW

TOTAL ENERGY

0 MMBtu $ 4,212 -
02 view
details
ELIMINATE LEAKS IN COMBUSTIBLE GAS LINES 2.1134 I $ 100 $ 625 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

78 MMBtu $ 625 $ 8.10 /MMBtu

TOTAL ENERGY

78 MMBtu $ 625 -
03 view
details
INSTALL REPLACEMENT DOORS 2.7495 N $ 486 $ 285 1.71
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,319 kWh $ 285 $ 0.088 /kWh

TOTAL ENERGY

34 MMBtu $ 285 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 0 $ 2,752 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

26,800 kWh $ 2,302 $ 0.088 /kWh

- Demand Charge

80 kW $ 450 $ 6.87 /kW

TOTAL ENERGY

275 MMBtu $ 2,752 -
05 view
details
INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS 2.7491 N $ 93 $ 60 1.55
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

698 kWh $ 60 $ 0.088 /kWh

TOTAL ENERGY

7 MMBtu $ 60 -