Industrial Assessment Centers

Assessment #TA0116


Assessment Year 2006
SIC 3728
SIC Description Aircraft Parts And Equipment, Nec
NAICS 336413
NAICS Description Other Aircraft Parts and Auxiliary Equipment Manufacturing
Principal Product Heavy truck Part and Assembly
Sales $ 50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 133,000
Annual Production 105,000 Pieces
Production Hrs. Annual 4,980
Location (State) TX
Yearly Energy Cost $ 607,825

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,431,414 kWh $ 386,272 $ 0.071 /kWh

- Demand Charge

14,411 kW $ 82,635 $ 5.73 /kW

- Electricity Fees

- $ 0 -

Natural Gas

9,240 MMBtu $ 138,918 $ 15.03 /MMBtu

TOTAL ENERGY

64,912 MMBtu $ 607,825 $ 9.36 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

331,949 kWh
0 kWh
$ 21,962
$ 0
5.69 %
0.00 %
$ 0.071 /kWh

- Demand Charge

1,258 kW
0 kW
$ 7,203
$ 0
8.72 %
0.00 %
$ 5.73 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 15.03 /MMBtu

TOTAL ENERGY

39,103 MMBtu
0 MMBtu
$ 42,165
$ 0
6.94 %
0.00 %
$ 9.36 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 16,650 $ 23,371 0.71
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

292,326 kWh $ 19,340 $ 0.071 /kWh

- Demand Charge

704 kW $ 4,031 $ 5.73 /kW

TOTAL ENERGY

2,996 MMBtu $ 23,371 -
02 view
details
CONTRACT A WOOD PALLET RECYCLING COMPANY 3.5316 N $ 0 $ 13,000 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Wood

35,700 MMBtu $ 13,000 $ 0.00 /MMBtu

TOTAL ENERGY

35,700 MMBtu $ 13,000 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 240 $ 3,000 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

37,522 kWh $ 2,483 $ 0.071 /kWh

- Demand Charge

90 kW $ 517 $ 5.73 /kW

TOTAL ENERGY

385 MMBtu $ 3,000 -
04 view
details
INSTALL SYSTEM TO COLLECT SCRAP 4.4440 N $ 1,600 $ 21,734 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,101 kWh $ 139 $ 0.071 /kWh

- Demand Charge

146 kW $ 835 $ 5.73 /kW

TOTAL ENERGY

22 MMBtu $ 974 -

Primary Product

- $ 20,760 -

TOTAL PRODUCTON

- $ 20,760 -
05 view
details
RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS 2.3132 N $ 0 $ 1,820 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

318 kW $ 1,820 $ 5.73 /kW

TOTAL ENERGY

0 MMBtu $ 1,820 -