Industrial Assessment Centers

Assessment #TA0074


Assessment Year 2004
SIC 3545
SIC Description Machine Tool Accessories
NAICS 333991
NAICS Description Power-Driven Handtool Manufacturing
Principal Product CNC routers and associated equipment
Sales $ 16,000,000
# of Employees 105
Plant Area (Sq.Ft.) 109,000
Annual Production 610 Pieces
Production Hrs. Annual 5,211
Location (State) TX
Yearly Energy Cost $ 79,942

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

834,060 kWh $ 51,139 $ 0.061 /kWh

- Demand Charge

2,396 kW $ 17,778 $ 7.42 /kW

- Electricity Fees

- $ 189 -

Natural Gas

1,249 MMBtu $ 10,836 $ 8.68 /MMBtu

TOTAL ENERGY

9,798 MMBtu $ 79,942 $ 8.16 /MMBtu

Water Disposal

5,800 Gal $ 8,700 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

220,631 kWh
104,761 kWh
$ 11,235
$ 5,335
21.97 %
10.43 %
$ 0.061 /kWh

- Demand Charge

328 kW
62 kW
$ 3,824
$ 724
21.51 %
4.07 %
$ 7.42 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 8.68 /MMBtu

TOTAL ENERGY

2,261 MMBtu
1,074 MMBtu
$ 15,059
$ 6,059
18.84 %
7.58 %
$ 8.16 /MMBtu

Water Disposal

1,560 Gal
0 Gal
$ 2,340
$ 0
26.90 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 14,432 $ 9,000 1.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

115,870 kWh $ 5,900 $ 0.061 /kWh

- Demand Charge

266 kW $ 3,100 $ 7.42 /kW

TOTAL ENERGY

1,188 MMBtu $ 9,000 -
02 view
details
CONTRACT A WOOD PALLET RECYCLING COMPANY 3.5316 N $ 72 $ 2,340 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

1,560 Gal $ 2,340 $ 0 /Gal

TOTAL WASTE

- $ 2,340 -
03 view
details
INSTALL WEATHER STRIPPING ON WINDOWS AND DOORS 2.7445 I $ 2,128 $ 2,340 0.91
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

45,930 kWh $ 2,340 $ 0.061 /kWh

TOTAL ENERGY

471 MMBtu $ 2,340 -
04 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 I $ 43 $ 1,590 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

31,234 kWh $ 1,590 $ 0.061 /kWh

TOTAL ENERGY

320 MMBtu $ 1,590 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 360 $ 1,504 0.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,437 kWh $ 990 $ 0.061 /kWh

- Demand Charge

44 kW $ 514 $ 7.42 /kW

TOTAL ENERGY

199 MMBtu $ 1,504 -
06 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 600 $ 625 0.96
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,160 kWh $ 415 $ 0.061 /kWh

- Demand Charge

18 kW $ 210 $ 7.42 /kW

TOTAL ENERGY

84 MMBtu $ 625 -