Industrial Assessment Centers

Assessment #SU0322


Assessment Year 2012
SIC 3599
SIC Description Industrial Machinery, Nec
NAICS 334519
NAICS Description Other Measuring and Controlling Device Manufacturing
Principal Product Video Borescopes
Sales $ 100,000,000
# of Employees 180
Plant Area (Sq.Ft.) 73,900
Annual Production 50,000 Pieces
Production Hrs. Annual 2,210
Location (State) NY
Yearly Energy Cost $ 94,160

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,084,500 kWh $ 60,047 $ 0.055 /kWh

- Demand Charge

3,497 kW $ 9,262 $ 2.65 /kW

- Electricity Fees

- $ 8,178 -

Natural Gas

1,951 MMBtu $ 16,673 $ 8.55 /MMBtu

TOTAL ENERGY

13,067 MMBtu $ 94,160 $ 7.21 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

175,623 kWh
159,622 kWh
$ 10,537
$ 9,576
17.55 %
15.95 %
$ 0.055 /kWh

- Demand Charge

197 kW
140 kW
$ 516
$ 368
5.57 %
3.97 %
$ 2.65 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,130 MMBtu
0 MMBtu
$ 11,471
$ 0
68.80 %
0.00 %
$ 8.55 /MMBtu

TOTAL ENERGY

2,930 MMBtu
1,636 MMBtu
$ 22,524
$ 9,944
23.92 %
10.56 %
$ 7.21 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED 2.6231 I $ 0 $ 6,386 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

106,438 kWh $ 6,386 $ 0.055 /kWh

TOTAL ENERGY

1,091 MMBtu $ 6,386 -
02 view
details
REDUCE VENTILATION AIR 2.7314 N $ 7,179 $ 12,242 0.59
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,387 kWh $ 623 $ 0.055 /kWh

- Demand Charge

56 kW $ 148 $ 2.65 /kW

Natural Gas

1,130 MMBtu $ 11,471 $ 8.55 /MMBtu

TOTAL ENERGY

1,236 MMBtu $ 12,242 -
03 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 528 $ 876 0.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,271 kWh $ 436 $ 0.055 /kWh

- Demand Charge

10 kW $ 26 $ 2.65 /kW

TOTAL ENERGY

75 MMBtu $ 462 -

Personnel Changes

- $ 150 -

Ancillary Material Cost

- $ 264 -

TOTAL PRODUCTON

- $ 414 -
04 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 298 $ 109 2.73
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,809 kWh $ 109 $ 0.055 /kWh

TOTAL ENERGY

19 MMBtu $ 109 -
05 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 639 $ 229 2.79
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,805 kWh $ 229 $ 0.055 /kWh

TOTAL ENERGY

39 MMBtu $ 229 -
06 view
details
DISCONNECT BALLASTS 2.7122 I $ 9,240 $ 2,772 3.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

27,605 kWh $ 1,656 $ 0.055 /kWh

- Demand Charge

105 kW $ 276 $ 2.65 /kW

TOTAL ENERGY

283 MMBtu $ 1,932 -

Personnel Changes

- $ 480 -

Ancillary Material Cost

- $ 360 -

TOTAL PRODUCTON

- $ 840 -
07 view
details
UPGRADE OBSOLETE EQUIPMENT 2.4321 I $ 5,472 $ 1,164 4.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,308 kWh $ 1,098 $ 0.055 /kWh

- Demand Charge

25 kW $ 66 $ 2.65 /kW

TOTAL ENERGY

188 MMBtu $ 1,164 -